Planetary gear reducer IB/IBR series

gear trainright anglecoaxial

The output planetary carrier of the reducer adopts an integrated nut to eliminate axial clearance design. The front and rear bearings are distributed in a large span within the integral box body, forming a super-strong integrated structure to ensure high torsional rigidity, super-strong radial load-carrying capacity and excellent axial load-carrying capacity. The one-time processing and completion process is adopted to ensure extremely high coaxiality. IB Core Features: - Structural Features: The output planetary carrier of the reducer adopts an integrated nut to eliminate axial clearance design. The front and rear bearings are distributed in a large span within the integral box body, forming a super-strong integrated structure to ensure high torsional rigidity, super-strong radial load-carrying capacity and excellent axial load-carrying capacity. The one-time processing and completion process is adopted to ensure extremely high coaxiality. The reducer gear ring and planetary carrier adopt an integral structural design. The reducer gear ring, planetary carrier, input shaft, etc. all adopt 40Cr high-quality structural steel and are processed by the hot forging process, thus obtaining higher material density. Compared with using cast boxes, round steel, etc., it has higher strength, rigidity and toughness. - Gear Features: True hard-faced straight gears. The gear material adopts 20CrMnTi high-quality alloy steel and is processed by carburizing – grinding tooth technology. The hardness can reach HRC62. Compared with gears using ordinary steel 40Cr, 38CrMnTi only with surface nitriding treatment, it has higher hardness, rigidity, toughness and wear resistance. The 3D Simulation design and analysis technology is adopted to respectively modify the tooth profile, tooth direction and follow-up of the gear to reduce the meshing noise of the gear and increase the service life of the gear train. - Application Features: The large-span bearing arrangement outputs an integrated planetary carrier structure, making the product have high-strength radial load-carrying capacity and excellent axial load-carrying capacity, and high rigidity. It performs outstandingly in medium-high precision applications, frequent start-stop and load change occasions. Comprehensive Performance Parameters of IB Reducer: - Specification: Number of Sections, Reduction Ratio, IB042, IB060, IB090, IB115, IB142, IB180, IB220 - Rated Torque T₂N: 1, 9, 13, 35, 100, 190, 440, 743, 2042 - Maximum Acceleration Torque T₂B: 1.8*T2N (1.8 times the rated torque) - Emergency stop torque T2NOT: 3*T2N (3 times the rated torque) - Rated Input Speed: rpm, 1&2, 3000, 3000, 3000, 3000, 2000, 1500, 1000 - Maximum Input Speed: rpm, 1&2, 6000, 6000, 6000, 6000, 4000, 3000, 2000 - Precision Grade: 2, 12, 8, 8, 8, 8, 8, 12 - Noise: dB(A), 1&2, 58, 60, 60, 63, 65, 72, 75 - Allowable Maximum Radial Load: N, 1&2, 205, 950, 1600, 2900, 5700, 8500, 9200 - Allowable Maximum Axial Load: N, 1&2, 340, 740, 1500, 1950, 3150, 5800, 7200 - Efficiency: %, 1, ≥97% - Operating Ambient Temperature: ℃, 1&2, 40℃ - Service Life: h, 1&2, ≥20000 - Lubrication: Synthetic grease (free maintenance) Technical Specifications / Features: - Integrated nut to eliminate axial clearance - Large span front and rear bearings for high rigidity - Integral box body for high torsional rigidity - High radial and axial load-carrying capacity - One-time processing for high coaxiality - Integral structural design for gear ring and planetary carrier - High-quality 40Cr and 20CrMnTi steel, hot forging and carburizing-grinding process - HRC62 gear hardness - 3D simulation gear design for noise reduction and durability - High efficiency (up to 97%) - Service life ≥ 20,000 hours - Operating temperature: 40℃ - Lubrication: Synthetic grease (free maintenance) - Multiple output shaft options: plain, keyed, splined, special/custom