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Maximizing uptime is critical – and Applied Robotics' tool changers and tool change systems deliver. In fact, they're among the most versatile and highly repeatable tool changers on the market.
See how our XChange tool changers have worked to solve our customers' more specialized application challenges – in assembly, dispensing, material handling and welding.
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QC / TP - Tool Changer
These medium and light duty tool changers offer an excellent weight to payload ratio. They were designed with an exceptional repeatability, high rigidity and load capacity to make them ideal for any robotic application
1. The QC series can be delivered with an integrated I/O block and can accomodate one optional module
2. Integrated air connection save space and money
3. The design allows the two halves to couple at up to a 0.1" [2.5mm] gap and to be safe in case of air failure
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QC / TP - Tool Changer
These medium and light duty tool changers offer an excellent weight to payload ratio. They were designed with an exceptional repeatability, high rigidity and load capacity to make them ideal for any robotic application
- The QC series can be delivered with an integrated I/O block and can accomodate one optional module
- Integrated air connection save space and money
- The design allows the two halves to couple at up to a 0.1" [2.5mm] gap and to be safe in case of air failure
RHC - Robotic Tool Changer
Facilitates the changing of end effector tooling on robots to accommodate the assembly of many different parts on the same assembly machine. Multiple pneumatic connections and optional electrical contacts make the RHC series an excellent choice.
- Conical seat provides easy connection with tool adapter and increased payloads
- Made from 7057-T6 aircraft quality aluminum, hardcoat to RC60. Teflon impregnated for maximum wear resistance
- Failsafe locking mechanism maintains connection even with the loss of air
- Unique latching mechanism pulls the tool plate into the body, preloading the tool plate for excellent rigidity
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QC / TP - Tool Changer
These medium and light duty tool changers offer an excellent weight to payload ratio. They were designed with an exceptional repeatability, high rigidity and load capacity to make them ideal for any robotic application
The QC series can be delivered with an integrated I/O block and can accomodate one optional module
Integrated air connection save space and money
The design allows the two halves to couple at up to a 0.1" [2.5mm] gap and to be safe in case of air failure
RQC / RTP - Tool Changer
Our modular robot tool changers lead the industry with a full product line covering up to 1200lbs [545Kg]. A wide variety of utilities are available to quick disconnect, I/O, air, water, weld power, servo power, vacuum lines.
The RQC series offer a high level of flexibility accomodating up to 4 optional modules to be picked up among a wide choice
The 6 rollers patented mechanism provides a low stress, highly rigid locking capability
The design allows the two halves to couple at up to a 0.1" [2.5mm] gap and to be safe in case of air failure
Both halves uses an Iso pattern that allow a direct mounting on robot arm
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Ready to mount 2- or 3- axis systems are also available for electrical cylinders with 24 VDC pulse or 230 VAC servo motor. Thereby the x-axis is a slider type with iron base.
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Adept Python is a family of high-quality linear modules for assembly and material handling applications. Python linear modules incorporate unique design features making them the most robust modules for gantry or cantilever configurations.
Our exclusive manufacturing process enables Adept to provide the exact linear module system needed for your application with a very competitive delivery time.
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Schneider Electric Motion offers both single- and multi-dimensional Cartesian robots:
- Linear modules: linear tables, cantilever, portal and telescope axes
- Dual- and triple-axis systems: linear positioning systems, linear robots, portal robots and wall-mounted robots
- Low-mass systems
All linear modules can be combined. They are modular and compatible with ITEM profiles. Several axes may be combined to form handling systems with perfectly tuned components.
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Robot Modules are complete linear axis, X-Y Stages and XYZ Stages for various automation applications in the semiconductor, electronics and medical industries as well as automated assembly and production areas. This cartesian robot uses high quality NSK Linear Guides, NSK Ball Screws and NSK Monocarriers for a high level of mechanical reliability.
Maintenance- free operation with K1 Lubrication Units is standard on the ball screw and linear guide.
Unit comes ready for you to install the motor assembly of your choice.
Simply aim and bolt the module in place- it is already aligned.
Design and sourcing time are reduced- source and drop in one part versus the 60+ components that make up this module.
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DMM - DirectConnect Slide Mounting Modules
These pre-engineered mounting modules are designed to provide a simple and sturdy solution for mounting DIRECTCONNECT Base Slides and Thrusters. Select from 10 different design styles in 3 sizes. Simply specify style, beam size, and basic dimensions.
Simple and sturdy solution for mounting DirectConnect base slides and thrusters
Pre-engineered designs save you time and money
Individual components allow you to design your own modules
Customize with add-on kits and accessories
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Features:
Positioning Repeatability of ±0.02 mm.
Built-in X-SEL Controller
Gate Type or Cantilever Type
Select One of Two Operating Ranges
Supporting Field Networks (Optional)
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Modern cutting techniques produce a wide range of harmful by-products (water, dust, chips and shavings...). ASP covers are made of industrial fabrics specially designed to resist such conditions. They are tailor-made specifically to fit into this work environment perfectly.
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ASP’S WASHABLE COVERS are made of industrial fabrics coated on one side only. This ensures that they can be successfully washed (in water or solvent) and thus used for a number of years. Satisfying your detailed requirements in full, our tailor-made design ensures maximum efficiency without restricting the robot’s movements in any way. The covers can be changed (taken off and refitted) quickly, with no tooling required. This enables you to maintain high productivity. The covers we supply all meet the acceptation criteria for paint-shops in full (no silicon-type non-stick agents…).
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ASP'S FOUNDRY COVERS are made of special (aramid-based) coated industrial fabrics. These coatings give the complex used the required mechanical and heat-resistant properties to operate satisfactorily in the conditions generated in foundry-work (high fire rating, tear resistance...) The covers are made-to-measure and used covers repaired in our workshops to make sure your robots always have optimum protection.
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MECHANICAL HANDLING
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The environments in which mechanical handling robots work very considerably. Thanks to over 18 years experience in all sectors of industry, ASP offers the perfect protection for your robots that will take your specific conditions fully into account: environment, operating times, on-site washing...
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Linear Units
KUKA linear units are implemented as an external robot axis, which means that no additional controller is needed.
KL 250-2
KUKA linear units are translational motion units. They can be used to extend a robot%u2019s work envelope or alternatively to move workpieces or tools within the work envelopes of a number of robots.
KL 1000
KUKA linear units are translational motion units. They can be used to extend a robot%u2019s work envelope or alternatively to move workpieces or tools within the work envelopes of a number of robots.
KL 1500-2
KUKA linear units are translational motion units. They can be used to extend a robot%u2019s work envelope or alternatively to move workpieces or tools within the work envelopes of a number of robots.
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Linear axes and cartesian robots
In addition to SCARA robots, Hirata provides a building block system of different linear axes, which can be combined to various axes combinations. There are different models with different features like speed, payload, stroke and mounting position.
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• - Shifted Frontage: of 2 mm, allowing the movement is central body, are plates of ends, according to the plan of pause.
• - Adjustments: end of the road accessible and without disassembling.
• - Acquisitions of information: By interchangeable receipts to go up on the thrusts, according to selected logic. Pneumatic, Electric, Electronic. (ISO)
• - End of the road: with positive contact on obstinate finely adjustable patented, allowing an acquisition of simultaneous information.
- Guidance: sliding precis by two columns out of 4 linear ball bearings, Precision repetitivity lower than the ± 0,01 Misters.
• - Depreciation: by mechanical brakes (A) type, hydraulic brakes autonomous (D) type, oil and air brakes high speeds with exchanger air/oil (standard B).
• - High reliability: used to thousands of specimens.
• - High Rate: (example) race of 100 mm in 15/100, and following loads, solenoid valve block assemblies and dampers.
• - Lifespan: up to 15 million cycles in normal conditions of use.
• - Assembly: in any plan.
• - Presentation: orange anodic aluminum.
• - Operation: dry air or air lubricates or hydraulic or temperature on request.
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Sub-millimeter positioning system for proton therapy treatment of ophthalmologic tumors.
For tumor treatment, radiotherapy frequently uses electrons or X-ray beams. Those techniques do not offer optimal results for deep tumors and can even irradiate healthy or radio sensitive tissues located close to the tumor, with possible collateral damages for the patient.
Proton therapy offers new opportunities for the treatment for tumors nearby sensitive organs, particularly in ophthalmology.
The unique advantages of a proton beam are its low divergence and its ability of focusing exactly onto the target for a maximum power dissipation on the tumour, not on its neighbourhood.
It is therefore highly important to perfectly align the patient with the proton beam.
WOW Company has developed a 3-axis accurate positioning seat able to fulfill this requirement.
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ASP'S WASHABLE COVERS are made of industrial fabrics coated on one side only. This ensures that they can be successfully washed (in water or solvent) and thus used for a number of years. Satisfying your detailed requirements in full, our tailor-made design ensures maximum efficiency without restricting the robot's movements in any way. The covers can be changed (taken off and refitted) quickly, with no tooling required. This enables you to maintain high productivity. The covers we supply all meet the acceptation criteria for paint-shops in full (no silicon-type non-stick agents...).
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MOTOMAN not only has one of the industry's widest range of robots, but also have the widest range of positioners, tracks and gantries of our own design and manufacture. Being our own products, we know that they are integrated and can be controlled from the same controller as the robots.
Positioners from MOTOMAN offer unmatched accuracy, strength and reliability.
Depending on your needs we provide anything from high quality products to fully-fledged automation solutions and services. Irrespective of your needs, you will benefit from our extensive knowledge in automation for productivity improvement in a vast range of industries.
Interested in knowing more? Please contact us!
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RJC-Series Positioner
Panasonic has developed a new type of Positioner with compact design and improved speed. The RJC-Series combines turn and tilt functions in one single unit. Equipped with a fixture the new Positioner is fully ready for production. Simply the basic equipment consisting of 1 x basic unit and 2 x servo amplifiers is required to get started.
Following types of the new turn and tilt Positioners are available:
YA-RJC 61
Payload: 300kg
Maximum Output Speed
tilted: 125º / Sek. (20 U/min)
rotating: 190º / Sek. (31 U/min)
YA-RJC 71
Payload: 500kg
Maximum Output Speed
tilted: 90º / Sek. (15 U/min)
rotating: 165º / Sek. (27 U/min)
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The HSP: a truly time-saving machine with a gain in production time of 20% - no wonder with cycle times of 0.6 to 1.0s.
• Preassembled unit
• Independent adjustment of Y- and Z-strokes in the pick & place position
• Installation concept with multiple adaptation options
• With/without pneumatic semirotary drive
• With/without rest position
• Strokes 52 ... 170 mm
• Repetition accuracy ±0.01 ... ±0.02 mm
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High precision and long life linear rotary actuator, LAR31 series, can easily be programmed to control force/torque, position & velocity in all axes. Light moving mass = can land on parts and not damage them. This 'Softland' capability is a perfect solution for pick & place applications handling fragile components.
- Reliability: More than 10,000 units installed on the world’s most precise circuit board assembly machines
- Shaft rotational run-out less than 30micron standard, 10micron available
- Encoder resolution 5micron standard options of 1, 0.5 & 0.1micron.
- Repeatable positioning to +/-2 encoder counts
- Average life 75million cycles and improving
- Compact linear & rotary, 140 x 77.25 x 35mm
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SANKYO F Series Rotary or GY Series Linear Handler
Rotary F Series
- Cam driven: accurate, high speed, high capacity, reliable
- Oscillating, indexing motions with or without lift
- 0~600-cycles per minute
- Lift 0~165mm, oscillate angle 0~360, 1~12 index stops
- Large selection, 14 housing sizes
- Accuracy: ±0.05~0.5mm lift, ±60A.S. oscillate, ±60A.S. index
Linear G Series
- Cam driven: accurate, high speed, high capacity, reliable
- 0 to 120-cycles per minute
- Lift stroke 0~100mm, extend stroke 0~300mm
- 5 cast iron housing sizes from 70,80,90,120,140mm widths
- Dual cam design, precise motions with ±0.02mm accuracy
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Camdriven Pick and Place Units:
All modules are adjusted to the requirements of the application within their technical limits. With the combination options of cylinder curve, disk curve, disc groove curve, globoid curve, pneumatics and servo technology results in a giant construction kit, which we can turn into the perfect solution for you.
possible movements:
Rotation and vertical stroke (360° / 300 mm)
Pendulum motion and vertical stroke (90° / 80 mm)
Linear motion and vertical stroke (120mm / 40 mm)
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Features:
- For dispensing different promotion products/supplements, CD's, gimmicks, etc. Product dimensions:
Length 50 - 200 mm
Width 50 - 150 mm
Height 0,5 - 6 mm
- Output: 15,000 cycles/hour
- Option: Conveyor belt
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Pick & place
The Clippy series consists of pick and place devices to dispense coupons, promotionals, thermosealed bags, folders, small gifts made with non-porous coated paper. Clippy can also glue promotional materials to the outside of packages with a drop of glue; it also feeds the conveyor systems with PVC containers, blisters and packages.
Clippy
Clippy automatically dispenses products thanks to the suction mechanism using a Venturi vacuum generator: coupons and objects are sucked and inserted as products advance. It is available in the pneumatic version or with brushless motor, with a single or double stacker to dipense two different types of objects. The keypad makes it simple to set the speed and control functions:
Clippy oem
This rotary pick & place device can be mechani-cally connected in phase with packaging machines or fitted with its own motor. It dispenses products such as coupons and badges with an output speed of 400 pieces/minute. The products are picked from the stacker by suction pads.
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Transfer & Feeding Systems
Modular tube handling systems are used to meet ever more demanding process and packaging requirements. They are a versatile supplement to IWK´s machinery for most diverse products and packages.
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Double E offers knife holders for shear cutting, crush cutting, razor cutting, and the special "Genius" holder which can execute all three types of cutting with a single holder.
Patented Knife Holders offer special features that improve performance.
Unique mono-block design ensures system rigidityand reduces vibration at high speeds.
Rotative head allows cutting on either side of the anvil.
Side load adjustment prevents premature blade wear.
When necessary, depth adjustment is simple and quick.
Patented spring loaded flange maintains appropriate pressure between knife and anvil as well as providing the same benefits as a flexible- head designwithout excess blade tilt against the anvil. Longer blade life and less vibration result.
Easy removal of blades.
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Other robotic components
