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Combined magnetic separation solutions
Application: automatic separation/recovery of ferrous and non-ferrous materials.
Main features:
- Custom-designed and manufactured separation solutions for specific applications, combining conveying, vibratory, screening, magnetic separation and metal detection equipment;
- Single operating console for complete control over the whole system;
(!) For conducting laboratory tests with your material please contact our sales department.
(!) Please attach a completed questionnaire to quotation requests.
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Cogelme Eddy Current Separators excellent recovers non-ferrous metals (aluminium, copper, brass, etc.) from recyclable material.
Are applied in commercial, recycling or industrial production, wherever non-ferrous metals have to be extracted from:
Plastic, Rubber, Glass, Municipal waste, RDF, Construction waste, Wood chips, Stones, Foundry sand, etc.
Performance way:
a rapidly rotating system of permanent magnets in the head drum generates high-frequency changing magnetic fields. Where non ferrous metals jump out, while the inert materials freely fall down to another
container. All iron is kept by the magnetic drum and downloaded in the proper container under the Eddy Current Separator.
These cost effective and proved Separators are designed according the ultimate physics and enginering science to create the best separation opportunity.
Do you want to be more confident? Our experts will guide you through the technology capabilities for your case, show you how you can apply this equipment and what results you can achieve to ensure you can increase your productivity and profitability.
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Cogelme Eddy Current Separator extracts non-ferrous metals of extremely thin dimensions - down to 2 mm sizes from various grinded and granulated material.
Combination of design and the scale of performance make it adaptable to many non-ferrous metal extraction cases. Are applied in commercial, recycling or industrial production, wherever non-ferrous metals have to be extracted from: Plastic, Rubber, Glass, Wee, RDF, Wood chips, Foundry sand, etc.
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Ideal for material recovery facilities wishing to automate removal of aluminum beverage cans from commingled recyclables. Available in feed widths of 24, 36 and 48 inches (610, 914 and 1220 mm).
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Ideal for material recovery facilities wishing to automate removal of nonferrous metals from trash, MSW, sand, glass, dirt, electronic scrap and shredded automobiles. Available in feed widths of 24, 36, 48 and 60 inches (610, 914, 1220, and 1524 mm).
Foundry Sand: remove non-ferrous metals like aluminum or brass from spent foundry sandmold chunks. This provides a remeltable metal and the sand can be treated and reused or land-filled as non-hazardous waste.
Glass: remove nonferrous metals from recycled glass monitors, fluorescent bulbs and other specialty glass.
Wood Waste: the final step in purifying shredded pallets, wood paneling and lumber before it is ground and mixed with resins to press out medium density fiberboard (MDF).
PET/Plastics: remove trace amounts of small nonferrous metallics from granulated plastic PET beverage bottles. This allows the flakes to be used to make new products including banding.
Boiler Bottom Ash: remove nonferrous metals from bottom ash generated by refuse (garbage) fueled co-gen plants. Aluminum used beverage cans (UBCs) that look like nuggets and red metals like faucets/plumbing hardware are typically repelled.
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NON-FERROUS SEPARATORS (EDDY CURRENT PRINCIPLE)
Removing non-magnetic metals, such as Aluminium, Copper, Brass) from 4 mm
Specific application: recycling, such as: incineration waste, glass, wood, household waste, rubble, plastic, WEEE scrap, refrigerators, shredder residue etc.
Cleaning: automatic, continuous
Suitable for belt widths up to 2000 mm
Electrical current required
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Eddy current separators (Non-ferrous metal separators)
Application: Automated recovery of non-ferrous metals from waste material, glass cullet, shredder material, foundry sand, wood chips, etc.
Main features:
- Custom-manufactured models with a wide range of options for special applications;
- Powerful Nd-Fe-B magnets used;
- Both eccentric & concentric pole systems available;
- Field-tested solutions, reliable units and assemblies;
- Equipment can be linked to existing control systems;
(!) For conducting laboratory tests with your material please contact our sales department.
(!) All the ECS models are custom-manufactured, please attach a completed questionnaire to quotation requests.
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The Separator of Non-Iron Metals by Eddy Currents (R-SPM) is able to separate the Non-Iron metals from the rest of the materials due to its studied magnetic collection called the “Inductor Drum”, which rotates at high speed. When a Non-Iron Metal crosses the induced magnetic field, it undergoes an repulsion effect and jumps a certain distance ahead of the Foucault drum and away from the rest of the materials.
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Overband Magnet
For removal of the majority of liberated steel.
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Shredder material, municipal waste, incinerator, ash, Foundry sand, Glass, Electronic scrap, Wood chips, Batteries
The mechanical recovery of non-ferrous metals is the economic basis of all recycling – and the STEINERT Eddy Current Separator with Eccentric Pole System fulfils the associated requirements perfectly! High yield and long life are the qualities that make for assured, long-term operating results.
The non-ferrous metal separator can be used wherever non-ferrous metals have to be recovered or separated. This includes the recycling of aluminium or the processing of shredder material, municipal waste, incinerator ash, electronic scrap, wood chips, glass, batteries and foundry sand.
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DEFERRIZZATORE
Shown for the first time at the Saie 2007 Fair International Building Exhibition, it was created to meet the need for a tool able to separate iron from other materials after crushing. The iron separator is available as an attachment for all MB models and is supplied with a bracket/coupling and installation kit.
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High intensity magnetic separators for optimum separation of paramagnetic particles from dry products
Key areas of application: to remove paramagnetic minerals; to separate fine irons from ceramic raw materials and spray dried ceramics, to eliminate fine iron contamination in granulated plastics / plastic beads in the plastics recycling industry
Most comprehensive selection: diameters of 75mm, 100mm and 300mm in a variety of widths
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HIGH-INTENSITY SEPARATOR
This magnetic separator is so powerful that it can separate all paramagnetic and slightly magnetized materials from non-magnetic materials. Stainless steel that is processed through a shredder has these lightly magnetized properties and can be separated like this. This high-intensity separator is also employed for the removal of very small Fe particles from ceramic powders.
Removal of all weak magnetic particles, stainless steel, iron or nickel-bound raw materials
Continuous automatic cleaning
Suitable for the removal of particles from 50 mhu upwards in the recycling and ceramics industry
Suitable for belt-widths up to 2000 mm
Supply voltage essential
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High Intensity / High Gradient Magnetic Roll Separator (HIMRS / HGMRS)
Application: Removal of paramagnetic impurities from various raw products, minerals recovery.
Main features:
- Custom-manufactured models with a wide range of options for special applications;
- Powerful Nd-Fe-B magnets used - high gradient and high field strength (up to 17 000 Gauss) guarantee peak separation efficiency;
- No electric power required for magnetic field generation;
- Field-tested solutions, reliable units and assemblies (belt tracking system, aspiration system, etc.);
- Equipment can be linked to existing control systems;
(!) For conducting laboratory tests with your material please contact our sales department.
(!) All the HGMRS models are custom-manufactured, please attach a completed questionnaire to quotation requests.
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Permanent magnet : automatic cleaning,stainless steel manufacture.
Control whith pneumatic or electrical actuator
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Permanent magnetic separators used for the automatic separation of ferrous metals and stainless steel
Ferrite models remove tramp and fine iron from dry bulk materials and Rare Earth models with 25 times the field strength of conventional ferrite magnets are able to separate very fine irons from both dry bulk materials/powders and slurries.
Key features: versatile, low maintenance, self-cleaning, choice of drum widths, custom-design
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Minerals and Materials Processing (MMP) equipment includes wet drum, rare earth roll, superconducting magnetic, electrostatic, and electrodynamic separators; dry vibrating filters; as well as magnetic flocculators... for filtering iron contaminants, concentrating ores, and recycling wastes.
Separators - Magnetic
Separators - Drum
High Intensity Dry Magnetic Separators
Magnetic Separators - High Gradient
Wet Concentration
Separators - Wet Drum
High Intensity Wet Magnetic Filter
Dry Vibrating Magnetic Filters
Ball Mill Magnetic Separators
Electromagnetic Pulley
Separators - Pulley-type
Separators - Electrostatic
WHIMS Separators
Magnetic Flocculators
Demagnetizing Coils
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Magnetic Drum Separator
Application: Automatic separation/recovery of ferrous materials, protection of processing machinery.
Main features:
- Custom-manufactured models with a wide range of options for special applications;
- Special options for heavy duty applications (abrasion resistant drum shells, easy shell replacement, etc.);
- Special options for high intensity applications (high gradient and field strength up to 9 500 Gauss, etc.);
- Top, bottom and side-feed installations;
- Wide range of drum diameters, lengths, magnetic field strengths available;
- Powerful Nd-Fe-B magnets used;
- No electric power required for magnetic field generation;
- Equipment can be linked to existing control systems;
(!) For conducting laboratory tests with your material please contact our sales department.
(!) All magnetic drums are custom-manufactured, please attach a completed questionnaire to quotation requests.
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Polytech magnetic separators have been designed to remove ferrous and non-ferrous solid contaminants from coolants and oils. Magnetic separators can substantially reduce filter cartridge consumption and element changes when used in grinding, honing and lapping operations where filter cartridges are used. They can reduce the concentration of small fines left in the coolant by chip conveyors in broaching, milling and drilling operations that can settle in tanks and reduce tool life.
The magnetic drum is made up of alternating permanent magnets and steel discs. The magnetic field is extended by the magnetized steel discs to maximize effectiveness without resorting to more costly high strength or rare earth magnets. A comb type scraper and adjustable discharge chute optimizes sludge removal.
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STEINERT Magnetic Drum separators MT excel at ferrous removal in all applications. They have no dead spots and work with larger operating gaps. They yield a clean ferrous product and clean bulk materials. They protect processing equipment from damage by tramp iron.
STEINERT offers both electromagnetic (E) and permanent magnet (P) cores. They can be fed from the top or from below. STEINERT has over 112 years of experience in design and improvement. Trademarks of STEINERT Magnets are increased efficiency, durability, and long operating life.
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High sensitivity metal separators for installation in free-fall (gravity-fed) systems
E-Z Tec 9100 Metal Separators can detect all types of metal, including stainless steel, in a variety of industries, including plastics, wood, textiles and recycling. High speed diverter ensures minimum loss of clean product.
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Magnetic grids are extremely efficient at removing fine iron contamination from dry free flowing powders and granulates
Contamination such as rust, stainless steel scrapings and wear from machinery are often too small to be detected by a metal detector, but is easily removed by these highly efficient grids.
The product flows throught the grid. Any contamination is immediately attracted to the grid's powerful magnetic rods. The contamination is pushed to undersides of the rods, where it is securely held, out of the way of the wash-off effects of continuous product flow.
The grids require no power and no maintenance (except for cleaning) and are quick and easy to install. Once the grid is in position you know it's working.
Grids are available in a vast range of standard sizes and 3 magnet strengths (standard for coarse ferrous contamination, high and super-high for micron sized and para-magnetic contamination).
We also supply custom designed and engineered grids to suit your specific requirements.
All product contact parts are manufactured using food quality 316 grade stainless steel and fully sealed.
Supplied with test certificates. Magnetic performance is guaranteed.
ATEX type approval – we can supply ATEX certified products direct from our factory cutting turnaround and costs.
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Housed easy clean grid magnets are ideal for removal of fine iron and para-magnetic contamination from a range of dry free flowing products such as sugar, grain, flour, granulates and powders.
Housings are available for both square chutes and round pipelines and are flanged to suit each customers requirement for ease of installation.
Cleaning of this system is exactly the same as for the easy clean grid unit.
For increased contamination removal efficiency or for high levels of contamination the double row unit should be used.
All product contact parts are manufactured using 316 grade stainless steel.
ATEX type approval – we can supply ATEX certified products direct from our factory cutting turnaround and costs.
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Goudsmit magnetic systems ensure a consistently high product quality and an uninterrupted production process. This is very important with regard to increasing quality demands in (e.g.) the foodstuffs and chemical industry. Magnetic systems also prevent damage to expensive machinery and assure you of a metal free end product
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SAFEMAG - Inline magnet for injection moulding machines, extruders, and blow moulding machines
The SAFEMAG inline magnet was developed specifically for applications in the plastics industry. It is designed for inspecting different granulates up to a grain size of 6-8 mm at a temperature of up to 100°C in standing or slow-moving material columns.
Advantages:
The outstanding advantages of this magnet separator are its especially flat (60 mm) and sturdy design and its excellent magnetic power.
With its special design the SAFEMAG does not allow any depositing of plastic granulate (which is important in case of a colour or material change).
By way of adaptor plates the SAFEMAG magnet system can be easily integrated in all kinds of systems.
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Bunting HF Series Permanent Drawer Magnets can handle a wide variety of separation tasks. They're built for easy installation in square, rectangular, or round spouting used in gravity conveying systems. We can supply both top and bottom spouting adapters to your specifications to reduce in-house fabrication. HF Drawers have two or more trays arranged so that the magnetic cartridges are staggered to increase contact with the product flow. Material moves in a zig-zag pattern from one cartridge tray to the next for thorough cleaning.
Standard drawer housings are constructed of heavy-duty mild steel. Stainless steel housings are also available. They're required for certain sanitary applications and whenever Rare Earth magnets are used. Stainless steel stands up to most corrosive environments, resists wear, and is the right choice when "clean room" standards must be met. Optional adapters permit easy installation of housings in most round, square, or rectangular spouting.
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MAGNETIC FILTERS
Goudsmit magnetic filters are able to remove ferrous particles of only 30 microns in size from fluids and powders transported under pressure. The filters have a wide range of applications like the foodstuffs- pharma-, and ceramic industry, but the principle is always the same. The powderful Neoflux® magnetic bars penetrate deep into the product so that they retain even the smallest ferrous particles. The bars can be removed from the product flow for cleaning by lifting the lid. Various test have confirmed that the powerful GSN 50 magnet can also catch stainless steel scrapings. These particles are so small that they would even escape a metal detector.
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LIQUIMAG filter magnets were specifically designed and built to remove even the tiniest magnetic metal particles from many different kinds of liquid and paste products.
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The treatment of process liquids usually requires a reliable and highly efficient separation of the smallest ferrous particles. The high gradient permanent magnetic filter HGF is designed to solve exactly this problem; either as a process by itself or as protective device for membrane systems. In the HGF, the ferrous particles are separated at a fine meshed filter matrix in a strong magnetic field. Particles as small as 1 micron may be separated while still producing an output of more than 90 %.
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We manufacture candle type magnetic separators that are compact and occupy less space keeping the tank free for maintenance. They are more suitable for cellular installations. With excellent collection efficiency they are perfect for viscous liquids. They run only on one drive and also require less power. They are suitable to handle fine ferrous dirt from large flows of coolant. Most useful in rolling, grinding, wire-drawing etc.
Working:
An endless belt of magnetic candles is dipped in dirty coolant tank such that the dirty coolant enters in the core. Coolant flows slowly over the magnetic candles leaving the ferrous dirt on the candles. The belt is indexed to pull out dirt-laden candles & rotate them at top to remove the dirt. The dirt is then transported to a bin outside the tank.
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Magnetic separators
