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The leading manufacturer of standard and custom made, automated die cutting equipment. The four post hydraulic press is our standard flat bed die cutting system and is available in a variety of platen sizes. Variations on the base press design include a wide range of material delivery systems, as well as ancillary devices such as part removal, part stacking, laminating, rewinding and slitting. All press systems can be integrated with our full line of accessories to save time, reduce die costs and improve material yields.
These systems process material in both sheet and roll form and operate with steel rule dies, male/female dies, or combination tools to blank parts or kiss-cut materials. Registration systems are also available for precise cut to image accuracy.
Features:
Hydraulically Operated
4 Post Press Design
Precision Roll Feed Units
Micrometer Stop
Microprocessor Control
Knock Out Table
Cut to Print Registration Systems
Quick Change Die Clamps
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With unmatched acceleration/deceleration the Pullmatic 720 will revolutionize your fabrication capability. You can punch sheets up to 1500 x 3000 mm without reposition in 8 mm material. The punching force is 220 kN optional 300 kN, maximum table speed is 128 m/min and the maximum hit rate is 505 l/min on 25 mm centers, this is truly the fastest punching machine existing today.
Closed, Rigid Frame
The machine frame is of a portal design. Top and bottom frame members consist of two fully closed, all-welded, box beams. Together with two risers and two draw bolts, each with a pretension of 44 tons, they form a closed portal frame. The portal frame minimizes frame deflection, allowing greater precision in punching while substantially reducing tool wear and lowering the noise level. The portal frame also provides greater ability to absorb side loads, which is common in step punching and forming operations.
Auto Indexing of All Tools
Pullmatic 720 is of a tool changer design, with a single punch head, allowing full auto indexing of all tools. You are able to use all tools anywhere on the sheet, even close to the perimeter. Positioned behind the punch head is a rotating tool magazine. All 20 tool stations are designed to hold any size tool, up to a maximum tool diameter of 90 mm. Changing tools in the punch head takes 5 seconds or less.
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QUICK AND ADJUSTABLE NEW FEATURE HYDRAULIC DIE-CUTTING PRESS PI85
NEW DEVELOPMENTS IN THE LOCKSMITH'S MARKET
The PI85 hydraulic press is specifically designed for die-cutting tubes for the various cylinder locks available on the market, covering more than 90% of the models.
It permits the simultaneous cutting of the mechanism box hole with those for the latch and deadbolt. It is also possible to make the latch and deadbolt cuts independently in order to vary the distance between them.
The PI85 Incorporates a system with a scale In millimetres that controls the distance between the mechanism box and the latch and deadbolt from 18 to 37 mm approximately.
A distance between axles of 85 mm. Adjustable entrance points of 20, 25, 30, 35 mm.
MECHANISM BOX
Adjustable mechanism box length.
The mechanism box is always on the side and of 35,40,50 mm.
Approximate time taken to cut out the mechanism box slot is 58
seconds.
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HEADER TUBE PUNCHING MACHINE :
The Header Tube Punching Machine is hydraulically operated and is suitable for punching holes in copper tubes. The center distance of the holes is 25.4mm. Each hole is punched by pressing the button located on the carriage. After every punching stroke, air is blown through the mandrel to blow out the punched blank. The tube clamp can be rotated to punch holes at different angular positions. The carriage houses the tube clamping assembly and this carriage is locked in position by a mechanical arrangement during the punching operation.
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Hydraulic C-frame blanking press (HZS)
Double-sided blanking press (HDS)
Standard version:
* Safety 2-hand control in accordance with UVV (German accident prevention regulations)
* Overrun control device NKS with electrical display
* Oil backflow filter with gauge
* Engine hours meter, stroke counter
* Ram return stroke through pressure/time switch. The holding load of the ram can be selected under pressure between 0.3 - 3 secs.
* Mechanical stroke limitation of the ram, motor-adjustable (depth stop)
* Cutting force absorption for max. pressing force
* Pressing force infinitely adjustable (ca. 10-100%)
* Manually operated central lubrication for ram
Accessories:
* Light-barrier control with single and two-stroke, as well as protective barrier
* Hydraulically controlled ejector/drawing cushion underneath the table top
* Hydraulically controlled ejector in the ram
* Hydraulic tool clamping
* 6/8-fold guided ram / column-guided ram plate
* Oil cooler (air / water)
* Oil pan for oil leakage fitted underneath the press frame
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Standard Features
• Direct drive servo indexer reduces maintenance and improves accuracy.
• Hydraulic clutch and brake providing fast starting/stopping.
• Hydrostatic and hydrodynamic piston slide guiding system.
• Quick lift feature for quick and easy die access.
• Pressure monitored recirculating oil lubrication system.
• Cast frame construction improves vibration absorbtion.
• User-friendly multi-lingual control.
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Much Faster than Drilling!
• 12,7 mm thick capacity through mild steel
• Round, oblong and square punches and dies are available
to solve your punching applications
• Long life Enerpac single-acting, spring return design
• Durable steel case keeps tools and dies together and
provides for easy carrying and storage
• CR-400 coupler included
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Nitto Kohki´s "SELFER ACE" Hydraulic Puncher:
- Portable Double-Acting Hydraulic Puncher.
- 3 Model-Types available.
- New design, adopted for punching stainless steel.
- Inching function (manual operation) is available.
- Max. Thraot Depth: 110mm
- Max. Punching Thickness: 16mm
- Max Punching Diameter: 24mm
- Max. Output: 464kN
Please get informed about the whole program of our machine and power tools, pneumatic and electric tools for grinding, sanding, filing, scaling, drilling and much more under www.nitto.de or have a look at the category catalogues here at direct industry.
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Hydraulic PUNCHES 20 & 35 Ton
• Punch smooth, precise holes in seconds; much faster than drilling.
• Fully portable for construction, maintenance and service applications, or can be mounted on a workbench for production jobs. Has carrying handle for precise locating.
• Rugged, forged steel “C” frame for great strength and durability.
• Dual action, spring loaded stripper holds material during punching operation, strips material from punch on return. Scribe lines on stripper aid in locating the punch (HP 35 only).
• Double Acting prevents binding and speeds retraction (HP20 only).
• The PE172 electric/hydraulic pump is an ideal power source.
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A new class of Performance
With the brand-new ”DigiPunch 160”, Novopress offers a new class of busbar
punching performance for medium-sized enterprises. Wherever ordinary manual
punches are insufficient and CNC- controlled machines are to costly, the new
”DigiPunch 160” is the ideal mid-size solution. It reduces manufacturing time
and cost significantly compared to manual punches at a very modest investment
compared to CNC-punches. The very practical configuration with digital metering
in X/Y axis and complete conveyors, enables a very efficient and flexible
busbar manufacturing.
Advantages at a glance:
• Significantly reduced manufacturing cost on medium to
medium-large output volume.
• Optimized and speedy work flow through integrated
conveyor system and work-bench.
• No programming or preparatory work required,
very short set-up times.
• Fast and stepless positioning of busbars in X and Y
axis, with 0,5 mm accuracy.
• Switching from absolute- to chain- measurement for
fast and easy progressive punching.
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VAS CPH
Punching Hydraulic punching heads for punching all kind of bars I, L, T.
Thanks to their light weight, they are especially suited to work in areas that are difficult to access and in awkward positions.
Supplied with a quick coupling to connect to a hydraulic pump (Vas 700) with a maximum pressure of 700 bar.
Very useful on power line pylons, metal structures, bridges, etc.
Three models available with different capacities.
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Puma 55
The GEKA, hydraulic punching machines have been designed by experienced technicians, assisted by powerful CAD CAM equipment and adapted to the ongoing suggestions of over 60,000 users of GEKA shears and punching machines, worlwide.
FEATURES
Technically dimensioned bed
Cylinder with additional guide.
Strong and accurate shaft system to avoid distortions.
Gradual centring of punch.
Quick punch change.
Safety protection.
Ample space for mounting special equipment.
Optimum operation speed.
Large number of optional, standard and special accessories to perform a wide range of jobs.
Range of punching machines from 55 Tn to 220 Tn with punching throats
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We can offer a full range of CNC Punching Machines, from low-cost single head machines to fully indexable turret punching machines.
All of the HACO punching machines realize the shortest production times with a minimum number of tools, due to the high-speed hydraulic punching heads (up to 1,500 hits/minute) and the use of Multitools and/or rotation of all tools.
All of our hydraulic punching heads are in-house developments with fully CNC controlled stroke and speed.
In case of a turret punching machine, the turret can have up to 30 tool stations, all indexable ! The use of MultiTools increases the flexibility of the machine even more.
For tighter budgets, HACO offers a range of CNC high-speed single head machines with hit rates of 200 or 600 hpm, and manual or semi-automatic tool change. Productivity guaranteed ! Their price/quality ratio turns your investment into profits in no time;
To increase productivity, we can offer loading/unlading systems for sheets up to sizes of 3000 x 1500 mm and 6 mm thickness.
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Punching machine HS 100 :
Easy tool changing by quick tool changing device.
Hydropneumatic feeding with pressure transmission.
Torsion free welded construction.
Options :
Steel stand
Tool rotating support with pneumatic
cripping device
Adapter to roller conveyers left or right hand side
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Stamping, Punching
Benefit from our wide selection of high precision tools and built-in modules for the production of:
Smooth and serrated punching for business forms, datamailers, tea bags and -labels, self-adhesive labels and price tags, ...
Contour and profile punching for corner cuts of ATB- and ATB2- tickets, boarding passes, wallets, parking tickets, security labels, smart cards, datacards, diagrams, test strips, file holes, meat tray inserts, film holes, ...
surface holes for fruit and vegetable wrapping foils, band aids, ...
Schober offers the largest spare parts inventory in Europe for:
Round, square and profile punches and dies
Crimp punches and dies
Circular knives
Perforating and cutting wheels and blades
Quick change clamping bars
Early on Schober engineers recognized the need to combine different types of material to increase the life of our tools.
Count on our consultants and send us your product sample or drawing
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ALFA range is designed for automatically punching, marking and shearing of profiles. Therefore, the final part is obtained in a whole and single process increasing the efficiency and erasing loss of time.
Automatic line CNC controlled for punching, marking and shearing profiles. This solution is ideal for metallic constructors. The bars (flat bars up to 500x400 mm, and angles up to 150x150x15 mm) up to 12 m long are pushed and clamped by a carriage. Material is always guided by lateral roller against line reference.
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MAG B : Drilling punching marking and plasma cutting machine for plates
MAG B range: MAG B 320-80, MAG B 320, MAG B 620, MAG B 1225
Efficient, easy to run and flexible machines for plates
Compact line for complete machining (drilling, punching, marking and plasma cutting) of middle and high thick plates in one handling
The purely software-based solution is a new approach in which a processor carries out all automation tasks within a single-processor mode. The PC software is used for processing PLC and NC tasks.
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The automatic plate systems are suitable to process heavy steel plates with a thickness up to 40 mm.
The CNC controlled plate processing machines are able to punch, drill, tap, centre point, deburr and mark heavy steel plates automatically.
V250 Plate punching system
The V250 plate punching system is consists of a hydraulic triple punching machine and a X-Y table with hydraulic material clamping. A drilling unit, an automatic tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra. With the drilling unit, steel plates can be provided with holes, which cannot be punched, due to the material thickness restrictions.
V200 Plate drilling system
The V200 plate drilling system consists of a CNC-controlled vertical drilling unit and a X-Y table. With the V200, steel plates, pre-cut to a certain dimension, are automatically provided with holes and screw taps. The X-Y table has a double hydraulic material clamping system. Automatic tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra. With the deburring unit the drilled holes will be deburred automatically from the underside.
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The SpeedPunch punching center from coil closes the gap between hard tools and punching/nibbling machines. It offers blinding speed combined with maximum flexibility.
The SpeedPunch comes with punching cassettes that can be loaded with thick turret tools in sizes A thru D. A total of 27 tools can be loaded in the cassette at a time. The coil material can be up to 500 mm wide and the line is able to process coil material from 0.5 mm up to 2 mm thickness.
In addition to the 1200 strokes per minute for nibbling there are three other factors for high-speed production. First, all axes are driven with two times the earth's gravitational acceleration. Second, the punching cylinder with 150 kN punching force can reach each tool within milliseconds. All tools are in a ready position at all times. Tool change time therefore is nearly zero.
Third, the material moves in one direction only. The tools and also the punching cylinder move to the programmed punching position in a fraction of a second and fires the punching stroke. In the perfect interaction of highest accelerations, fastest tool change and optimal material handling the SpeedPunch offers an amazing amount of features and benefits to the end user.
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Punching machine able to work heavy duty materials.
Available in two models:
BX 1000/50 X=1250
BX 1000/50 X=2000
- Punchng force: 500 kN
- 1 station with Autoindex system, which allows rotation of Single Turret tools and 4- 6 - 10 station-Multitools.
- Normalized Meehanite® C-frame monoblock steel casting (65 Kg/mm2).
- Automatic lubrication device.
- Fast, simple and intuitive part programming.
- Standard tables with brushes and balls.
- Manual clamp setting.
- Low energy consumption: 6 kW
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Ermaksan is the premier manufacturer of Sheet Metal Working machines in Turkey has added the EKM Iron Worker series to it's production line. The EKM series designed at CAD programs and is being produced by sensitive CNC workbenches. The EKM series include Punching, Flat Shearing, Angle Shearing, Bar Shearing and Notching stations. Each work station is equipped with specially designed hold-downs to ensure safety while providig precision and ease of use. EKM is the right choise for you to fill your expectation on price / productivity and quality ratio.
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Hydraulic Punching & Shearing Machines
304 30 tons machine with 3 working stations
404NP 40 tons machine with 4 working stations
604 40 tons machine with 4 working stations
604NP 60 tons machine with 4 working stations
805N 80 tons machine with 4 working stations
1105N 100 tons machine with 4 working stations
Hydraulic Punching Machines
401 40 tons single punching machines
801 80 tons single punching machines
1001K 100 tons single punching machines
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Hydracrop 55/110
Versatile and excellent price-quality balance ironworker. Two simultaneous work stations. Five work stations:
punching (550 kN power)
notching
shear of iron section L (1100 kN power)
shear of flatbar
Cut of round ø and square bars
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• Hydraulic control unit complete with oil.
• Fixed support table
• Foot pedal
• Automatic punch lubrication
• Hydraulic stripper on punching table
• Hydraulic stripper on shearer table
• Device for machines’ movement “Y” axis controlled by CNC
• Special working table with inlet “0” passing pneumatic references
• “X” Axis controlled by CNC composed by a standard module of 3000 mm
• Positioning axis accuracy +/-0.1 mm on 500 mm stroke
• Max “X” axe speed movement 12m/1’
• Max “Y axe speed movement 5m/1’
• Quick locking hydraulic clamp with “0” reference and useful opening of 450 mm.
• Hydraulic shearer positioned at the end of the line with a cutting capacity of : 450x20 or 400x25 mm 90° only
( 45° left and 45° right available as option ).
• Passing table between punching unit and shearer
• Graphic display 640x480 pixel TFT
• Lan Ethernet port
• Usb port
• Protections
• CE certificate of conformity
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PS 500 Automatic marking, punching, shearing line for flat bars and angle sections
Powerful and high-speed machines
Flexible marking, punching and shearing machine for flat bars and angles, the PS 500 enables machining of gussets and strengtheners (multiple cuttings) as well as fast machining of angles.
The modular conception enables adjusting the capacities of the machine to the needs of the customer with low costs.
Easy access to the tools (punches and dies) enables very fast production changes.
PS machine uses long tested VERNET BEHRINGER technologies (400 bars high pressure, 3 tool selector for punching, high speed marking unit, …).
This machine is especially suited to steel structure construction.
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The Voortman punching and shearing lines are mainly used by structural steel fabricators producing plates, fittings and angle steel parts.
The punching and shearing lines are equipped with as standard a punching unit with four punches and a flat steel shear with +/- 45º mitre cutting.
As additional extras the production line can be provided with an angle steel shear, a horizontal punching machine, a numbering unit and a drilling unit coupled with many other optional extras.
For the automatic processing of angles used in the manufacture of electrical transmission towers, diagonal trusses and connecting angle braces Voortman developed the angle line. The basic machine consists of two hydraulic punching machines and a hydraulic angle steel shear. Several options, such as a numbering unit can be added to the system.
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SHEAR GENIUS® is based on the integration of right angle shearing into high-quality, high performance punching, as mastered by FINN-POWER in stand-alone turret punch presses. This integration helps fully utilise the manufacturing economy offered by efficient nesting programs – also included in the standard SHEAR GENIUS® packages. Further, SHEAR GENIUS® systems feature automatic loading and workpiece removal from the system.
There are two basic Shear Genius® models, SG6 series with a maximum sheet size of 1500 mm x 3000 mm and SG8 of 1500 mm x 4300 mm. They both offer:
- A state-of-the-art manufacturing solution for today's demands.
- Reduced manufacturing costs through versatility, a reduction in sheet material consumption and a dramatic decrease in total manufacturing time.
- Flexibility which allows you to prepare for the production challenges of the future through retrofits and expansions.
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Punching machines
