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These are the most modern, rapid and flexible CNC lines to punch angles. Their main features are: low-cost; easy installation; automatic feeding; easy programming; flexibility for small/medium size pieces; new productivity concept. Besides the punching and shearing stations, a daisy wheel marking unit and a multifunctions unit, that can be "dressed" with extremely useful optional equipments such as double punching, notching and marking tooling, are also available. Angles are fed by means of a carriage with pincher in order to guarantee precision in positioning and reduced scrap.
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C2PL range offers a full CNC automatic line for punching and shearing angles for an excellent price quality balance. It is a Geka exclusive solution being the first step into the CNC lines withy an excellent value for money.
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CNC line to fulfil the punching, marking and shearing of medium sized angles. Fully controlled by CNC, SPS will allow you processing large amount of angles in an easy, efficient and precise way. Thanks to the available options that Geka offers, SPS line can be customized for each customer depending on its specific needs.
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CNC complete line automatic solution for punching, marking and shearing of medium and large size angles. Thanks to its great design and excellent finishing, ALPS will allow you to produce a great range of pieces at a low cost at with an excellent quality. The great flexibility of the ALPS allows processing plates and even plates.
Thanks to the available options that Geka offers, ALPS line can be customized for ever customer depending on its specific needs.
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TECHNICAL FEATURES AND STANDARD EQUIPMENT:
The APS is the perfect line to have a quick punching and cutting activities for profiles from 30x30 to 160x160x19 mm equipped by:
- A strong main body welded.
- Feeding system equipped by rollers driven by Brushless motor
- Separate Encoder for the feeding lenght management
- N. 2 punching units of 80 Tons, with axes driven.
- N. 1 cutting unit for profiles
- With standard equipment you can fit punches and dies from 5 mm up to 32 mm.
- Feeding units 6 meters
- CNC system for axes X, Y e Z management and punching cutting activities
- Pieces counter
- Set up for a different length, holes numbers and coordinates
- Programs archive
- Display Diagnostic System
- Hydraulic control unit complete with oil.
- CE certificate of conformity
SOFTWARE:
The APS is equipped with the latest generation of software. The program can work with the pieces saved in a data base and also enables designs of several pieces in one, nesting different parts in a sequence optimising the smallest amount of wasted material.
A DXF or DSTV converter is also available as option having the possibility to import and convert these files.
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VP Marking, punching, drilling and shearing line for angle sections
VP range: VP 150 VP 160 VP 180 VP 200 VP 206 S VP250 - D
VP machines cover all machining operations: marking, punching, drilling and shearing.
The high-pressure system (400 bars) reduces production times and currently makes it possible to attain production rates of more than 1,000 operations per hour. Punching machines incorporate NC backmarking. The number (2 to 6) of punching units and the related power (50 to 93 tons) vary according to the size of the angle sections to work and the number of different diameters in each flange. The single-cut type shear (from 160 to 500 tons) prevents loss of metal and distortion. Blades do not need to be changed.
Highly appreciated by manufacturers of transmission towers and electrical steel towers, the automatic VP marking, punching, drilling, shearing lines for angle sections are controlled by a single operator. Reliable and designed for highest productivity, various types of works may be programmed.
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For clients requiring processing a large volume of angles in a fast and efficient way while optimizing costs, Geka offers several solutions depending in each case needs. Metallic structures constructions, steel working tasks, lattice towers constructions, pylons manufacturing and any other job requiring a large amount of angles are ideal applications for our CNC automatic lines.
Our aim is to solve the punching, marking and shearing needs in a full automatic way in a whole and single process. The end product is obtained in a single process, already cut, punched and marked, increasing the productivity and efficiency as well as reducing the costs which will allow you obtaining a competitive advantage
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V505-3 Punching & shearing system
Due to both punching units of the V505-3 being fitted with a triple punch station this angle line is a very flexible system. The V505-3 is highly recommended for producing angle steel especially for transmission towers. For the positioning of angles the V505-3 is, just like the V505-1, executed with a measuring system with feeder rolls. The features of this measuring system include a high positioning speed and an unlimited processed outfeed length.
Angle steel
Dimensions: min. 50 x 50 x 4 mm - max. 180 x 180 x 16 mm
Flat steel
Dimensions: min. 80 x 8 mm - max. 200 x 15 mm
VPC 650/3 Punching machine
Capacity: 650 kN
Number of punching machines: 2
Number of punch tools each machine: 3
Punch ø / material thickness: 31 mm / 16 mm
VHS 2400 Angle steel shear
Capacity: 2.400 kN
Width / material thickness: 180 x 180 mm / 16 mm
Options
VN 1/36 Numbering unit
Characters: 1 x 36
Character height x imprint: 10 x 1 mm
VM 6/8 Numbering unit
Characters: 6 x 8
Character height x imprint: 10 x 1 mm
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EUROMAC BX
Your Gateway to CNC Punching
Beyond the characteristics common to all EUROMAC punching machines (see Technology), BX shows the following features:
* n. 1 programmable indexing D station 360°.
* Can be equipped with single Thick Turret tools and EUROMAC Multitools 4 - 6 - 10 stations style tooling.
* Standard brush table (optional on BX, BX 1000/50 combined brush + trasfer ball standard).
* Manual clamp setting.
* Max. strokes in nibbling mode: 450 strokes/min.
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1250 F1 INDEX PUNCHING NIBBLING MACHINE WITH PATENTED FRONT PUNCH LOADING
• HEAVY AND STURDY C-STRUCTURE.
• C-Axis (INDEX) with 360° rotation of all punches and dies by means of reduction gear units and oil-lubricated worm screws with the highest precision and zero backlash.
• Extra large monolithic punching head firmly plated onto the rigid C-structure of the machine and special low pressure hydraulic unit.
• Fast Tool Change “frontal” to the machine guaranteeing maximum precision and long life of to the punches and the Multitool Amada® and continuous optimization in their loading times (4 seconds only).
• HYDRO SPEED system – 800 hits/minute (OPTION).
• High level of accuracy and repeatability in working processes, even in offsets and on sheetmetal up to 5/6 mm thick.
• Automatic lubrication system guaranteeing high-quality processing and protection of punch and die.
• Axes guided by double linear guides with double high precision ball screws.
• Two hydraulic locking clamps to lock sheet metal, operated either by electric foot pedal or by CNC and double safety system to prevent from clamps impact. This system safeguards the machine during wrong operations.
• Industrial-type CNC with anti-glare color LCD-TFT 10.4”
• Mobile control unit that can be moved outside working area.
• User-friendly programming SOFTWARE with toolbar icons Editor, personalised management of 10 multitools MT4-MT6-MT8 (4, 6 or 8 tools each one) with tool change and punch-travel adjustment controlled directly by CNC.
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The machine series ECCO LINE paves the way economic CNC punching.
Our machine with sheet clamping and automatic repositioning offers the user efficiency for different batch sizes as well as one for of production.
Stanzmaschine Rotation
Technical data - CNC Compact Rotation
- Cutting force 280 Kn / 400 Kn optional
- Max. sheet thickness 6 mm / 10 mm
- Max. punch diametre 105 mm
- Strokes sequence 250 min
- Optional 400 / min
- Max. sheet length 9999 mm byrepositioning
- Max. positioning speed max 60 m/min.
- Position accuracy +/- 0,05 mm
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EUROMAC ZX
Much more than just a "Single Station"
Beyond the characteristics common to all EUROMAC punching machines (see Technology), ZX shows the following features:
* n. 1 programmable indexing D station 360°.
* Can be equipped with single Thick Turret tools and EUROMAC Multitools 4 - 6 - 10 stations style tooling.
* Standard brush table.
* Automatic clamp setting.
* Max. strokes in nibbling mode: 780 strokes/min.
* CPS system which allows special functions of punching, thread tapping, nibbling, bending, forming, engraving, beading, marking
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EUROMAC MTX FLEX
Unmatched Flexibility
Beyond the characteristics common to all EUROMAC punchingmachines (see Technology), MTX FLEX shows the following features:
* 6 D station, of which 3 programmable index stations 360° with increment of 0.01° (D size).
The EUROMAC MTX turret allows you to Choose the Setup you Need and change it any time you have to.
Up to 60 Tools in one setup, up to 18 Indexable tools in one setup (see MTX):
* Each station can be equipped with single Thick Turret tools, EUROMAC Multitools 4 - 6 - 10 stations style tooling.
* Brush Standard table.
* Automatic clamp setting.
* Max. strokes in nibbling mode: 1000 strokes/min.
* Max. strokes in marking mode: 2000 strokes/min.
* FLEX System: full control of the ram speed, acceleration and dwell time .
* CPS system which allows special functions of punching, thread tapping, nibbling, bending, forming, engraving, beading, marking
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EUROMAC MTX
MTX Choose the setup you need
Beyond the characteristics common to all EUROMAC punchingmachines (see Technology), MTX shows the following features:
* 6 D station, of which 3 programmable index stations 360° with increment of 0.01° (D size).
The EUROMAC MTX turret allows you to Choose the Setup you Need and change it any time you have to.
* Each station can be equipped with single Thick Turret tools, EUROMAC Multitools 4 - 6 - 10 stations style tooling.
* Brush Standard table (brush + trasfer balls standard on MTX 1000/50 model).
* Automatic clamp setting.
* Max. strokes in nibbling mode: 780 strokes/min.
* CPS system which allows special functions of punching, thread tapping, nibbling, bending, forming, engraving, beading, marking
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HSBL-2 "DigiPunch 160"
A new class of Performance
With the brand-new "DigiPunch 160", Novopress offers a new class of busbar punching performance for medium- to large sized enterprises.
Wherever ordinary manual punches are insufficient and CNC- controlled machines are to costly,
the new "DigiPunch 160" is the ideal mid-size solution. It reduces manufacturing time and cost significantly compared to manual punches at a very modest investment compared to CNC-punches. The very practical configuration with digital metering in X/Y axis and complete conveyors, enables a very efficient and flexible busbar manufacturing.
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Descriptive :
Automatic tube loading with 3 versions :
Slope loader
Belt loader
Profils loader
Automatic alimentation of mandrel.
Unloader 2 positions.
The plate of work in the main part of the punching machine and all the tooling are on the plate.
Possibility to have 2 or 3 differents plate.
So
Are you change very quickly the plate of work ?
Are you change very quickly the tooling in the plate of work ?
Big flexibility and simple tooling.
Caractéristiques :
Power maxi 12 tonnes.
Section maxi tube 80 x 80 mm.
Punching with or without déformations.
Length of the machine de 4, 6 or 7 m.
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Coil fed punching machines by Dalcos incorporate the advantages of the coil punching technonolgy in a simple and accurate system.
The automatic processing starting from the coil guarantees low hourly costs and high productivity, compared to the traditional punching systems. The raw material is optimized up to 100%.
Coil fed punching machines by Dalcos are available for strip-widths from 20 up to 400, 600, 800, 1000, 1300 and 1500mm and thickness from 0,3 to 4mm.
The number of tools and the line configuration can be customized to meet the customer's needs.
The video of the machines are available at http://www.dalcos.com.
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Descriptive :
CNC machine with 1 axis.
Automatic with manuel front loading.
The machine can be equipped with a plate of work incorporating punching and/or cutting.
Punch on all 4 sides of the tube.
Fast change tooling.
Caractéristiques :
Power maxi 12 tonnes.
Section maxi tube 80 x 80 mm.
Punching with or without déformations.
Length of themachine de 1 m to 7 m.
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EVOLUTION TT
Features
- C shape machine frame welded and normalized
- Maximum punching capacity of 37 Ton.
- Maximum thickness for sheet metal Mild Steel 6mm
- Index punching head from 0° to 360°
- Bidirectional vertical tool store with 15 stations for automatic toll's change
- 4 version for 4 different working range:
1000x2000 / 1500x2000 / 1500x3000 / 1500x4000
- Automatic repositioning of the sheet metal
- Automatic Mutitool with 4 or 5 seat
- Automatic system for the threading of the punch just holed - FILMATIC
- Numeric control controlled by GE - FANUC
- FANUC TOUCH SCREEN
- Store for tool holders with 8 seat
- Teleassistance
- Graphic software TECNOCAM CN4 for easy schedule
- JETCAM high level performance software CAD/CAM for office
- Minimal electricity consumption
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PivaPunch – For Efficient Part Processing
Pivatic’s latest punching solutions offer you the best sheet punching capability on the market today – both flexibly and effectively. PivaPunch allows you to reduce part cycle times and production turnaround times without compromising on flexibility.
The essence of part production is to complete the product directly from the coil in a single process by combining the various stages of processing. Time is no longer lost between different material and part processing stages and the amount of work-in-process is significantly reduced or eliminated.
PivaPunch integrated with PivaBend provides even greater flexibility for maximum uninterrupted part production efficiency. See PivaSystems for further information.
PivaPunch benefits:
-100% of time is actual punching
- No tool change time - all tools active
- Double Tool Punch Feature, two holes or corners of a symmetrical pattern punched at the same time
-Strip fed from hit-to-hit non-stop
-No loading time with continuous coil feeding
- Stacking of punched blanks during punching time
- No dead punching zones
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ELECTRIC PUNCHING MACHINES
AC NT series is Amada's new family of single AC servo drive NC turret presses with an original high rigidity bridge frame.Designed with a variety of functional process integration and environmental considerations, the AC NT series offers you sheet metal fabrication capabilities with excellent cost performances.
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RM 40K automatic punching and bending machine
The latest RM 40K punch-bending machine offers you nothing but increased value. You benefit from a comprehensive mix of technological and economical gains. More power, increased productivity and greater flexibility coupled with the reassuring feeling of having such a strong partner as Bihler permanently behind you. If you already have an RM 35, RM 40 or RM 40E this logical and compact development will open new and promising prospects.
This is made possible by the RM 40K's 100% compatibility with the tools of the above mentioned machines, optimized work processes and the new user friendly Bihler control system, VariControl VC1-E. The machine's open and easily accessible layout allows all Bihler key technologies such as welding, tapping, etc. to be integrated easily into your manufacturing concept. The larger center aperture in the work-plate for more flexible central mandrel movements also affords additional integration possibilities from the rear of the machine. Tool and cam conversion times are significantly reduced thanks to innovative rapid-exchange systems. A powerful two-point eccentric press with ample space for longer die sets rounds off the impressive mix of advantages.
RM 40K - an investment that pays!
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Ease of operation: No exchange of traction rod necessary on the punching block.
Low weight
High Performance: up to Ø 35mm holes in 1,5mm steel and 1mm stainless steel sheet metal
High number of holes punched per battery charge.
High Speed : Use of a completely new jaw and traction mechanism allows to reduce by more than half the operation time compared with other tools available on the market.
High reliability: Electronic control, no mechanical switching. Electronic temperature and overload monitoring. High efficiency through ball screw drive with low energy dispersion.
Efficient ergonomy: Ideal balancing through adequate centre of gravity position and ergonomic handle for low effort work.
Operating Voltage: 12 Volt DC
Pulling Strength: 13.000 N
Total Stroke: 20 mm
Weight: 2,2 kg with battery
Working range:
Ø 22mm : max. 2,0mm steel or 1,5mm stainless steel sheet metal
Ø 35mm : max. 1,5mm steel or 1,0mm stainless steel sheet metal
Power-Accu
Nominal Voltage: 12 V
Nominal Capacity: 2,0 Ah
Number of cells: 10
Cells composition: Nickel-Cadmium with thermic overcharge protection
Weight: 0,62 kg
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Automatic CNC punching machines
Starting from 1000x500 mm plates mm and up to 40 mm thickness
Automatic CNC Lines for punching and shearing
Angles up to 160x160x16 mm and 12 m length
Flat bars up to 500x40 mm and 12 m length
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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Process beam and angle in the fastest way possible with this five press Beam Punch Line with the option of a single or double punch per press. This Beam Punch Line can be installed either back to back or in a split set up with a bandsaw.
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The TIPO B machines are designed to comply with the different requirements when automatically processing in one cycle large plates and medium/high thicknesses, ensuring high quality, precision, productivity and flexibility. These lines are flexible CNC centers capable of complying with the requirements of both traditional steel fabricators and all types of industry requiring flat components in steel for their particular needs. Besides punching and plasma cutting units, daisy wheel marking unit, drilling/milling head, automatic tool changer , oxy-cutting unit and automatic unloading devices are also available. The plate positioning is granted by two carriages with pincher assuring high precision even when heavy plates are processed.
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COMPLETE PLATE PROCESSING MACHINE HIGH SPEED DRILLING AND MILLING
The Fabricator XRP is a complete plate processing system combining the very best cutting, marking, drilling and milling technologies. The sub-axes drilling capability provides the drillhead with a range of movement independent of the main machine X & Y axes, creating a 250mmx250mm clamped work envelope for continuous, uninterrupted machining. The XRP is currently operational in Australia and the U.S.A. producing complex parts, straight off the table, in one set-up.
TECHNICAL DATA
Profiling speed: to 20m/min
Max spindle speed: 6000rpm
Rapid traverse: to 50m/min
Spindle torque: 210.1Nm @ 1000rpm
Max drilling power: 27kW (36hp) @ 60% duty, 30kW (40hp) for 30 min
Accuracy: ± 0.15mm
Maximum drill: 65mm
Repeatability: ± 0.1mm
Max tool diameter: 75mm all pockets full, 130mm alternate pocket empty
Cutting widths: 2m to 5m
Cutting length: 3m to 50m
Max clamping thrust: 12000N
Material thickness: 6mm – 140mm
Spindle taper: BT40
Max drilling power: 27kW (36hp) @ 60% duty cycle
Coolant system: High pressure through spindle, external coolant & plate wash
Milling capacity: up to 350mmØ while clamped
Drive system: Twin side drive Helical rack & twin pinion, backlash free gear box
Components: Hypertherm HyDefinition plasma up to 400 amp, 5-axis bevel head, oxy-fuel systems, marking systems, BT40 spindle taper with 40 tool changer, raise/lower water table and touch screen controller. All Siemens servos and drives.
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The modular is a new punching line, for tubes and metal profiles, with numerical control. This machine has the opportunity to assemble from one up to four hydraulic heads and punch holders. Furthermore, it can be furnished with a main feeder and an optional opposing feeder, which permits the punching of the tubes on the basis of the programs, which are stored in the programmer up to the ends of the bars. The machine has a closed ring structure and this guarantees a great duration of the punches and of the dies.
The set up of the tools allows the quick coupling of the equipment itself.
This punching line has been studied and designed using simple, economical and functional solution in every single particular. What surprises the most is, other than the high accuracy of work, the great trade off between quality and prices.
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Punching machines
