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These are the most modern, rapid and flexible CNC lines to punch angles. Their main features are: low-cost; easy installation; automatic feeding; easy programming; flexibility for small/medium size pieces; new productivity concept. Besides the punching and shearing stations, a daisy wheel marking unit and a multifunctions unit, that can be "dressed" with extremely useful optional equipments such as double punching, notching and marking tooling, are also available. Angles are fed by means of a carriage with pincher in order to guarantee precision in positioning and reduced scrap.
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TECHNICAL FEATURES AND STANDARD EQUIPMENT:
The APS is the perfect line to have a quick punching and cutting activities for profiles from 30x30 to 160x160x19 mm equipped by:
- A strong main body welded.
- Feeding system equipped by rollers driven by Brushless motor
- Separate Encoder for the feeding lenght management
- N. 2 punching units of 80 Tons, with axes driven.
- N. 1 cutting unit for profiles
- With standard equipment you can fit punches and dies from 5 mm up to 32 mm.
- Feeding units 6 meters
- CNC system for axes X, Y e Z management and punching cutting activities
- Pieces counter
- Set up for a different length, holes numbers and coordinates
- Programs archive
- Display Diagnostic System
- Hydraulic control unit complete with oil.
- CE certificate of conformity
SOFTWARE:
The APS is equipped with the latest generation of software. The program can work with the pieces saved in a data base and also enables designs of several pieces in one, nesting different parts in a sequence optimising the smallest amount of wasted material.
A DXF or DSTV converter is also available as option having the possibility to import and convert these files.
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VP Marking, punching, drilling and shearing line for angle sections
VP range: VP 150 VP 160 VP 180 VP 200 VP 206 S VP250 - D
VP machines cover all machining operations: marking, punching, drilling and shearing.
The high-pressure system (400 bars) reduces production times and currently makes it possible to attain production rates of more than 1,000 operations per hour. Punching machines incorporate NC backmarking. The number (2 to 6) of punching units and the related power (50 to 93 tons) vary according to the size of the angle sections to work and the number of different diameters in each flange. The single-cut type shear (from 160 to 500 tons) prevents loss of metal and distortion. Blades do not need to be changed.
Highly appreciated by manufacturers of transmission towers and electrical steel towers, the automatic VP marking, punching, drilling, shearing lines for angle sections are controlled by a single operator. Reliable and designed for highest productivity, various types of works may be programmed.
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V505-3 Punching & shearing system
Due to both punching units of the V505-3 being fitted with a triple punch station this angle line is a very flexible system. The V505-3 is highly recommended for producing angle steel especially for transmission towers. For the positioning of angles the V505-3 is, just like the V505-1, executed with a measuring system with feeder rolls. The features of this measuring system include a high positioning speed and an unlimited processed outfeed length.
Angle steel
Dimensions: min. 50 x 50 x 4 mm - max. 180 x 180 x 16 mm
Flat steel
Dimensions: min. 80 x 8 mm - max. 200 x 15 mm
VPC 650/3 Punching machine
Capacity: 650 kN
Number of punching machines: 2
Number of punch tools each machine: 3
Punch ø / material thickness: 31 mm / 16 mm
VHS 2400 Angle steel shear
Capacity: 2.400 kN
Width / material thickness: 180 x 180 mm / 16 mm
Options
VN 1/36 Numbering unit
Characters: 1 x 36
Character height x imprint: 10 x 1 mm
VM 6/8 Numbering unit
Characters: 6 x 8
Character height x imprint: 10 x 1 mm
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Angle processing
For clients requiring processing a large volume of angles in a fast and efficient way while optimizing costs, Geka offers several solutions depending in each case needs. Metallic structures constructions, steel working tasks, lattice towers constructions, pylons manufacturing and any other job requiring a large amount of angles are ideal applications for our CNC automatic lines.
Our aim is to solve the punching, marking and shearing needs in a full automatic way in a whole and single process. The end product is obtained in a single process, already cut, punched and marked, increasing the productivity and efficiency as well as reducing the costs which will allow you obtaining a competitive advantage.
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- Normalized Meehanite® C-frame monoblock steel casting (65 Kg/mm2).
- Punching force: 300 kN
- 1 punching station with Autoindex system, which allows rotation of Single Turret tools and 4 - 6 - 10 station-Multitools.
- Fast, simple and intuitive part programming.
- Standard tables with brushes.
- Manual clamp setting.
- Automatic lubrication device.
- Max. strokes in nibbling mode: 340 strokes/min.
- Low energy consumption: 6 kW
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1250 F1 INDEX PUNCHING NIBBLING MACHINE WITH PATENTED FRONT PUNCH LOADING
• HEAVY AND STURDY C-STRUCTURE.
• C-Axis (INDEX) with 360° rotation of all punches and dies by means of reduction gear units and oil-lubricated worm screws with the highest precision and zero backlash.
• Extra large monolithic punching head firmly plated onto the rigid C-structure of the machine and special low pressure hydraulic unit.
• Fast Tool Change “frontal” to the machine guaranteeing maximum precision and long life of to the punches and the Multitool Amada® and continuous optimization in their loading times (4 seconds only).
• HYDRO SPEED system – 800 hits/minute (OPTION).
• High level of accuracy and repeatability in working processes, even in offsets and on sheetmetal up to 5/6 mm thick.
• Automatic lubrication system guaranteeing high-quality processing and protection of punch and die.
• Axes guided by double linear guides with double high precision ball screws.
• Two hydraulic locking clamps to lock sheet metal, operated either by electric foot pedal or by CNC and double safety system to prevent from clamps impact. This system safeguards the machine during wrong operations.
• Industrial-type CNC with anti-glare color LCD-TFT 10.4”
• Mobile control unit that can be moved outside working area.
• User-friendly programming SOFTWARE with toolbar icons Editor, personalised management of 10 multitools MT4-MT6-MT8 (4, 6 or 8 tools each one) with tool change and punch-travel adjustment controlled directly by CNC.
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The machine series ECCO LINE paves the way economic CNC punching.
Our machine with sheet clamping and automatic repositioning offers the user efficiency for different batch sizes as well as one for of production.
Stanzmaschine Rotation
Technical data - CNC Compact Rotation
- Cutting force 280 Kn / 400 Kn optional
- Max. sheet thickness 6 mm / 10 mm
- Max. punch diametre 105 mm
- Strokes sequence 250 min
- Optional 400 / min
- Max. sheet length 9999 mm byrepositioning
- Max. positioning speed max 60 m/min.
- Position accuracy +/- 0,05 mm
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- Normalized Meehanite® C-frame monoblock steel casting (65 Kg/mm2).
- Punchng force: 300 kN.
- Innovative Autoindex system: full tool rotation to all machines.
- Can be equipped with single Thick Turret tools, EUROMAC Multitools 4 - 6 - 10 stations and Adapter for Trumpf® style tooling.
- CPS system (Control Programmable Speed) allows punch speed to be adjusted to fin any type of application.
- Functions of: thread tapping, nibbling, bending, forming, beading and marking.
- Fast, simple and intuitive part programming.
- Multitasking: you can program new tasks while the machine is producing.
- Standard tables with brushes.
- Automatic clamp setting.
- Automatic lubrication device.
- Max. strokes in nibbling mode: 780 strokes/min.
- Low energy consumption: 7,5 kW
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- Normalized Meehanite® C-frame monoblock steel casting (65 Kg/mm2).
- Punching force: 300kN.
- Innovative Autoindex system: full tool rotation to all machines.
- Can be equipped with single Thick Turret tools, EUROMAC Multitools 4 - 6 - 10 stations and Adapter for Trumpf® style tooling.
- CPS system (Control Programmable Speed) allows punch speed to be adjusted to fin any type of application.
- Functions of: thread tapping, nibbling, bending, forming, beading and marking.
- Fast, simple and intuitive part programming.
- Multitasking: you can program new tasks while the machine is producing.
- Standard tables with brushes.
- Automatic clamp setting.
- Automatic lubrication device.
- Max. strokes in nibbling mode: 780 strokes/min.
- Low energy consumption: 7,5 kW
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Coil fed punching machines by Dalcos incorporate the advantages of the coil punching technonolgy in a simple and accurate system.
The automatic processing starting from the coil guarantees low hourly costs and high productivity, compared to the traditional punching systems. The raw material is optimized up to 100%.
Coil fed punching machines by Dalcos are available for strip-widths from 20 up to 400, 600, 800, 1000, 1300 and 1500mm and thickness from 0,3 to 4mm.
The number of tools and the line configuration can be customized to meet the customer's needs.
The video of the machines are available at http://www.dalcos.com.
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EVOLUTION TT
Features
- C shape machine frame welded and normalized
- Maximum punching capacity of 37 Ton.
- Maximum thickness for sheet metal Mild Steel 6mm
- Index punching head from 0° to 360°
- Bidirectional vertical tool store with 15 stations for automatic toll's change
- 4 version for 4 different working range:
1000x2000 / 1500x2000 / 1500x3000 / 1500x4000
- Automatic repositioning of the sheet metal
- Automatic Mutitool with 4 or 5 seat
- Automatic system for the threading of the punch just holed - FILMATIC
- Numeric control controlled by GE - FANUC
- FANUC TOUCH SCREEN
- Store for tool holders with 8 seat
- Teleassistance
- Graphic software TECNOCAM CN4 for easy schedule
- JETCAM high level performance software CAD/CAM for office
- Minimal electricity consumption
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PivaPunch – For Efficient Part Processing
Pivatic’s latest punching solutions offer you the best sheet punching capability on the market today – both flexibly and effectively. PivaPunch allows you to reduce part cycle times and production turnaround times without compromising on flexibility.
The essence of part production is to complete the product directly from the coil in a single process by combining the various stages of processing. Time is no longer lost between different material and part processing stages and the amount of work-in-process is significantly reduced or eliminated.
PivaPunch integrated with PivaBend provides even greater flexibility for maximum uninterrupted part production efficiency. See PivaSystems for further information.
PivaPunch benefits:
-100% of time is actual punching
- No tool change time - all tools active
- Double Tool Punch Feature, two holes or corners of a symmetrical pattern punched at the same time
-Strip fed from hit-to-hit non-stop
-No loading time with continuous coil feeding
- Stacking of punched blanks during punching time
- No dead punching zones
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ELECTRIC PUNCHING MACHINES
AC NT series is Amada's new family of single AC servo drive NC turret presses with an original high rigidity bridge frame.Designed with a variety of functional process integration and environmental considerations, the AC NT series offers you sheet metal fabrication capabilities with excellent cost performances.
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RM 40K automatic punching and bending machine
The latest RM 40K punch-bending machine offers you nothing but increased value. You benefit from a comprehensive mix of technological and economical gains. More power, increased productivity and greater flexibility coupled with the reassuring feeling of having such a strong partner as Bihler permanently behind you. If you already have an RM 35, RM 40 or RM 40E this logical and compact development will open new and promising prospects.
This is made possible by the RM 40K's 100% compatibility with the tools of the above mentioned machines, optimized work processes and the new user friendly Bihler control system, VariControl VC1-E. The machine's open and easily accessible layout allows all Bihler key technologies such as welding, tapping, etc. to be integrated easily into your manufacturing concept. The larger center aperture in the work-plate for more flexible central mandrel movements also affords additional integration possibilities from the rear of the machine. Tool and cam conversion times are significantly reduced thanks to innovative rapid-exchange systems. A powerful two-point eccentric press with ample space for longer die sets rounds off the impressive mix of advantages.
RM 40K - an investment that pays!
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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The TIPO B machines are designed to comply with the different requirements when automatically processing in one cycle large plates and medium/high thicknesses, ensuring high quality, precision, productivity and flexibility. These lines are flexible CNC centers capable of complying with the requirements of both traditional steel fabricators and all types of industry requiring flat components in steel for their particular needs. Besides punching and plasma cutting units, daisy wheel marking unit, drilling/milling head, automatic tool changer , oxy-cutting unit and automatic unloading devices are also available. The plate positioning is granted by two carriages with pincher assuring high precision even when heavy plates are processed.
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COMPLETE PLATE PROCESSING MACHINE HIGH SPEED DRILLING AND MILLING
The Fabricator XRP is a complete plate processing system combining the very best cutting, marking, drilling and milling technologies. The sub-axes drilling capability provides the drillhead with a range of movement independent of the main machine X & Y axes, creating a 250mmx250mm clamped work envelope for continuous, uninterrupted machining. The XRP is currently operational in Australia and the U.S.A. producing complex parts, straight off the table, in one set-up.
TECHNICAL DATA
Profiling speed: to 20m/min
Max spindle speed: 6000rpm
Rapid traverse: to 50m/min
Spindle torque: 210.1Nm @ 1000rpm
Max drilling power: 27kW (36hp) @ 60% duty, 30kW (40hp) for 30 min
Accuracy: ± 0.15mm
Maximum drill: 65mm
Repeatability: ± 0.1mm
Max tool diameter: 75mm all pockets full, 130mm alternate pocket empty
Cutting widths: 2m to 5m
Cutting length: 3m to 50m
Max clamping thrust: 12000N
Material thickness: 6mm – 140mm
Spindle taper: BT40
Max drilling power: 27kW (36hp) @ 60% duty cycle
Coolant system: High pressure through spindle, external coolant & plate wash
Milling capacity: up to 350mmØ while clamped
Drive system: Twin side drive Helical rack & twin pinion, backlash free gear box
Components: Hypertherm HyDefinition plasma up to 400 amp, 5-axis bevel head, oxy-fuel systems, marking systems, BT40 spindle taper with 40 tool changer, raise/lower water table and touch screen controller. All Siemens servos and drives.
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The modular is a new punching line, for tubes and metal profiles, with numerical control. This machine has the opportunity to assemble from one up to four hydraulic heads and punch holders. Furthermore, it can be furnished with a main feeder and an optional opposing feeder, which permits the punching of the tubes on the basis of the programs, which are stored in the programmer up to the ends of the bars. The machine has a closed ring structure and this guarantees a great duration of the punches and of the dies.
The set up of the tools allows the quick coupling of the equipment itself.
This punching line has been studied and designed using simple, economical and functional solution in every single particular. What surprises the most is, other than the high accuracy of work, the great trade off between quality and prices.
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TWIN is a punching line with hydraulic units, two opposing heads and adjustable stroke. TWIN punches tubes up to 9000 mm.
Its ring structure avoids flexures, achieving a high accuracy and granting a long life of the tooling.
TWIN grants a growth in production by the high punching speed, the very fast feeder and the quick lock tooling. It can punch blind and through holes on two pipes at the same time; it can also work with a single head and punch both the edges of the tubes.
If needed, TWIN can be equipped with an automatic loading and unloading bar magazine with manipulators and pneumatic or mechanical ejection of the scraps.
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It is a hydraulic punching unit simplified with a robust closed-ring formed structure in steel. This machine can punch tubular, profiles and flat bars of medium thickness.
It can punch up to a diameter of 50 mm and it can make blind and through punches.
The stroke of the punch is adjustable up to 90 mm. It is furnished with quick coupling punches.
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RPP series manufactured by ERMAKSAN s proved quality and experience on production of sheet metal workbenches is being presented to the utility of our clients open to technology and continual innovation. Strong mono block rigid C type body built up by stress relieved welded steel construction has high acceleration axes and designed to allow sheet loading from 3 sides economically and the operation to be watched easily. Sheet processing can be done multi-directional and flexible until 6 mm thickness on ERMAK Punch Press. Hydraulic, electronic, electric and mechanic components that are respected with its high quality worldwide have been used on the machine. In addition to its superior features and strong rigid body, main goal of ERMAK RPP series is high productivity and flexibility by means of angular moving Tl, 12 top and bottom tool axes working synchronized with X, Y, C machine axes.
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We can offer a full range of CNC Punching Machines, from low-cost single head machines to fully indexable turret punching machines.
All of the HACO punching machines realize the shortest production times with a minimum number of tools, due to the high-speed hydraulic punching heads (up to 1,500 hits/minute) and the use of Multitools and/or rotation of all tools.
All of our hydraulic punching heads are in-house developments with fully CNC controlled stroke and speed.
We can offer a full range of CNC Punching Machines, from low-cost single head machines to fully indexable turret punching machines.
All of the HACO punching machines realize the shortest production times with a minimum number of tools, due to the high-speed hydraulic punching heads (up to 1,500 hits/minute) and the use of Multitools and/or rotation of all tools.
All of our hydraulic punching heads are in-house developments with fully CNC controlled stroke and speed.
In case of a turret punching machine, the turret can have up to 30 tool stations, all indexable ! The use of MultiTools increases the flexibility of the machine even more.
For tighter budgets, HACO offers a range of CNC high-speed single head machines with hit rates of 200 or 600 hpm, and manual or semi-automatic tool change. Productivity guaranteed ! Their price/quality ratio turns your investment into profits in no time;
To increase productivity, we can offer loading/unlading systems for sheets up to sizes of 3000 x 1500 mm and 6 mm thickness.
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• Hydraulic control unit complete with oil.
• Fixed support table
• Foot pedal
• Automatic punch lubrication
• Hydraulic stripper
• Device for machines’ movement “Y” axis controlled by CNC
• Special working table with inlet “0” passing references, manually adjustable
• “X” Axis controlled by CNC composed by a standard module of 3000 mm
• Positioning axis accuracy +/-0.1 mm on 500 mm stroke
• Max “X” axe speed movement 12m/1’
• Max “Y axe speed movement 5m/1’
• Quick locking mechanical clamp with “0” reference and useful opening of 250 mm.
• Outlet idle roller track (2000 mm module) with “0” references manually adjustable.
• Protections
• CE certificate of conformity
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CNC Turret Punching Machine
For higher volume production, many sheet metal processes can be carried out on a CNC machine for lower cost and higher repeatability.
With CNC turret punching, the material is automatically fed into the CNC turret punching machine and positioned very accurately under the punch. The CNC turret punch can be loaded with an array of different tools which are changed automatically by the tool changer. The CNC turret punching machine is programmed to very quickly perform all the punching operations on the work piece including creating cut outs, holes, slots, ventilation grilles and louvers.
PLEASE WRITE ALL ENQUIRIES ONLY IN ENGLISH!
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Ever since their debut in the mid '80's, these machines have generated particular interest. A well-deserved success for the company which has invested considerable resources in the development and realisation of a hydraulic notching machine, which is user-friendly yet sophisticated in its technical conception.
The heart and essence of these machines lies in the blade group. It is not by chance that the company has decided to protect its invention by patenting the self-adjusting blade system, fruit of a long design study aimed at offering a completely innovative and sought-after product
With its line consisting of twelve models, the company has demonstrated its willingness to provide a solution to any specific market request.
As well as offering fixed and variable angle models, the Simasv notching machines are also available with punch heads, variable blade lengths (between 220 and 250 mm) and a cutting capacity of thicknesses up to 10 mm.
The adjustment of the blade opening in variable angle models varies from 30° to 140°, going up to 180° in the patented AV180 model. or 1100 mm.
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COMPLETE PLATE PROCESSING MACHINE HIGH SPEED DRILLING AND MILLING
The Fabricator XRP is a complete plate processing system combining the very best cutting, marking, drilling and milling technologies. The sub-axes drilling capability provides the drillhead with a range of movement independent of the main machine X & Y axes, creating a 250mmx250mm clamped work envelope for continuous, uninterrupted machining. The XRP is currently operational in Australia and the U.S.A. producing complex parts, straight off the table, in one set-up.
TECHNICAL DATA
Profiling speed: to 20m/min
Max spindle speed: 6000rpm
Rapid traverse: to 50m/min
Spindle torque: 210.1Nm @ 1000rpm
Max drilling power: 27kW (36hp) @ 60% duty, 30kW (40hp) for 30 min
Accuracy: ± 0.15mm
Maximum drill: 65mm
Repeatability: ± 0.1mm
Max tool diameter: 75mm all pockets full, 130mm alternate pocket empty
Cutting widths: 2m to 5m
Cutting length: 3m to 50m
Max clamping thrust: 12000N
Material thickness: 6mm – 140mm
Spindle taper: BT40
Max drilling power: 27kW (36hp) @ 60% duty cycle
Coolant system: High pressure through spindle, external coolant & plate wash
Milling capacity: up to 350mmØ while clamped
Drive system: Twin side drive Helical rack & twin pinion, backlash free gear box
Components: Hypertherm HyDefinition plasma up to 400 amp, 5-axis bevel head, oxy-fuel systems, marking systems, BT40 spindle taper with 40 tool changer, raise/lower water table and touch screen controller. All Siemens servos and drives.
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TECNOPUNCH
Features
- C shape machine frame welded and normalized
- Maximum punching capacity of 37 Ton.
- Maximum thickness for sheet metal Mild Steel 8mm
- Semi automatic punching head with fixed head
- Manual tool's change
- Hydraulic blocking of the tool
- Working range from 810x1550 mm to 1000x1550 mm
- Automatic repositioning of the sheet metal
- Automatic or manual Mutitool
- Automatic system for the threading of the punch just holed - FILMATIC
- Numeric control controlled by GE - FANUC
- FANUC TOUCH SCREEN
- Store for tool holders with 8 seat
- Teleassistance
- Graphic software TECNOCAM CN4 for easy schedule
- JETCAM high level performance software CAD/CAM for office
- Minimal electricity consumption
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MULTIPUNCH
High precision punching, nibbling and forming in one economical, yet heavy duty machine with a high speed automatic tool changer, Boschert rounds out its range of CNC punching machine with the new MULTIPUNCH 1250 x 2000.
Many customers have approached Boschert requesting complete processing of sheets without human intervention. The solution is the introduction of the Automatic Tool Changer consisting of 8 stations using the proven Trumpf tooling system. With the ATC is standard, stepless rotation of all tools including Revotool, Boschert's multi-tool solution. These features provide up to 64 fully indexable tool sets, more than enough for most applications. In addition, it possible to pre-adjust tooling for differing sheet thicknesses, thus eliminating set-up time for recurring jobs. Boschert has built on its extensive experience with over 3,000 punching machines installed around the world. With the addition of the new Automatic Tool Changer machine, the Multipunch, Boschert's offerings provide sheet metal work solutions to the most important requirements: Precise punching, nibbling and forming on one machine.
The maximum sheet size is 1250mm x 2500mm (4' x 8') with maximum sheet thickness of 4mm in stainless steel, 6mm in mild steel or 8mm in aluminium. Due the flexible clamping system, sheets of any size within the capacity of the machine can be clamped and processed quickly and easily. Automatic, precise sheet repositioning, guaranteed by two hold down arms, allows the working of the complete sheet, eliminating waste around the clamps.
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Punching machines
