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FANUC professional robots can capitalize on FANUC’s strong experience in Factory Automation:
- the robots have a special design with slim arm and wrist to allow operations in confined areas
- the new M-710iC series (20 to 70kg payload) is especially designed for machine tending
- most FANUC robots have flip over capability to operate in narrow spaces
- FANUC robots offer among the best cycle times in their class
FANUC robots bring advanced intelligence to increase the reliability and precision:
- unmanned operation is possible thanks to FANUC vision line, which is now directly integrated within the new R-J3iC controller as standard
- line tracking and multiple arm professional software can be coupled with vision to increase flexibility
- intelligent software options such as soft float and high sensitive collision detection ensure protection of robot, tooling and parts
- FANUC force transducer can be used for sensitive handling operations |
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-Feeders: The feeder works by taking up the sheet metal supplied by the decoiler or professional straightener and regulating the exact quantity that should be furnished to the professional press at all times. By using CNC technology (numeric computer control) the process can be parametrized so that it is possible to program maximum speed, acceleration / deceleration and with the position in either millimetres or inches. To see figure
-Feeder/levelling machine: This machine is an evolution of the above and today most feeders incorporate the levelling function. As its name indicates, its purpose is to level out the sheet metal that, due to the slightly convex morphology, it adopts on the coil. Therefore, it is necessary to flatten the sheet metal so that it is absolutely level on reaching the press. Otherwise, the quality of finish produced by the feeder-levelling machine would not be obtained. |
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The Press Professional robot CD is specially designed for quick and easy handling of sheet metal parts in professional presses and other metal processing machines. Up to 4 CD units can be mounted on the same Y-beam. With the units connected to one control system the axes can be synchronized to provide parallel operation.
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Blank loaders
to feed single professional presses and press lines. The cut blanks are delivered to the blank loader as a stack. After blank isolation the top blank of the stack is lifted by suckers or magnets to be transported to the transfer equipment or to a manufacturers of conveyor belt.
If required we can guarantee a production without interruption during stack exchange.
The transfer operation of the blanks from stack to the transfer system or supplier of conveyor belt can be realized with feeder or professional robot. In both cases, a continuous production are possible.
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The patented clamp supplier feeder VEGA Bialternato® has unique characteristics that put it at the top in terms of precision and versatility.
Using CNC grippers means that all materials, even the most delicate, with thickness ranging from 0.2 to 2mm, can be processed mar-free. |
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DESCRIPTION:
Conceived by specialists in the automation of work on press, the automatic chargers Norda bring an answer to all the requirements:
- High Production pace.
- Tooling and Staff safety.
- Accuracy of mouvement
- Greasing and separation of the blanks.
- Reliability of the production.
- Simplicity of the adjustments.
NORDA builds its chargers in series under patent and sell them in the whole world. The hundreds of solved cases and a close cooperation with the customers make of it the leader of the automation of the industrial presses in Europe.
FEATURES:
The charger is a specialized professional robot which supplies the presses intelligently. The horizontal adjustments of translation for the loading of the presses vary according to the models from 300 to 1100 Misters the charger takes in the store a sheet metal or an already worked part and carries out of it the transfer to a station of centering where the part is positioned precisely. At the same time, the part previously centered is taken and transported until on the outiil. The charger control then the press and starts again a new cycle.
The movement of the mobile arm of the charger traverses a trajectory in "U" reversed. The movement is carried out by a device actuated by ensuring motor reducer raised speeds, of the accelerations and decelerations controlled with a constant precision.
The charger also carries out controls in the course of cycle: catch of the part, ejection out of the tool, sunchronism with the press...
The flexibility is ensured by a system of vertical regulation of the charger allowing the fast adaptation to a change of tool. |
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| Blank Destacker BF has been developed specifically for feeding sheet blanks into fully automatic press lines. The primary function is to separate and pick up one blank at a time for feeding the professional press line. The destacker can also facilitate additional processes, such as lubrication or centering of blanks prior to feeding. |
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Cut-to-length-lines
The automation of processes in the metal forming is the basic precondition to meet the high needs on quality and productivity standards. The Automatic-Systeme Dreher GmbH, specialized in the automation of processes in the metal forming offers, among other equipment, blank stacker and unstacker for industrial presses too. Such plants are used to uncoil and straighten the sheet metal and to feed with roll feeders to metal industrial shears or presses. The rectangular or trapezoidal metal blanks may stack via destacking equipments or feed directly via conveyors manufacturer, etc. to a subsequent processing machine.
For stacking, we can offer both simple and continuously working operating systems with automatic stacking and pallet exchange. The integration of customs equipment is a matter of course.
As with our individual machines the sheet width up to 2050 mm and sheet thickness of 0.1 to 12 mm are available.
Blank stackers and unstackers for presses are used for the reasons of flexibility, storage space and costs, in addition to household appliances manufacturers even from automotive suppliers and enable optimal utilization of large press lines, as well as individual transfer presses.
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DESCRIPTION:
- 2 stations (one on the right, the other on the left). allowing the loading of the industrial battery cell of blanks in masked time.
- Removable Head of removal of pit props on a programmable axis.
- Control and automatic ejection of the double blank.
- Station of centring of the blank for catch by the professional robot of loading of professional press.
- In option: station of greasing |
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- Thermophysical Deaerators
- Atmospheric Deaerators
The advantages of BONO Artes' deaerating process are the following:
An extremely efficient Mass-Transfer rate leads to reduction of dissolved gases in professional boiler feed water (oxygen, carbon dioxide, volatile compounds) to meet the most stringent specifications.
Efficient heating of the BFW to the required boiler temperature with a dramatic saving of the required steam.
A very compact deaerating tower is obtained thanks to the efficient packing with a high "active area / installed volume" ratio.
High reliability and low maintenance due to the implementation of 50 years of design and manufacturing experience in deaeration technology. |
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The parts to be oriented are delivered to you in: containers, cases, boxes, loose or in bags.
You need to tip the parts into orienting hoppers which will supply the vibratory bowl feeders. |
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Part orientation objective:
Put any type of loose parts into a machine, and find them all in the same position when they come out of the machine, one behind the other.
Ideatec's expertise combined with 31 years' experience in this sector will help you to reach your part feeding and orientation objectives, using vibratory bowl feeders.
Equipement used for feeding and orientation:
- Vibratory bowl feeders
Feeder bowls : from 120 mm to 2500 mm, cylindrical, tiered, conical, steel, stainless steel, polyamide, resin
- Bladed hoppers types EL1 to EL6
- Orienting hoppers
- Orienting elevator hopper SELEFLEX type |
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The parts to be oriented are delivered to you in: containers, cases, boxes, loose or in professional bags.
You need to tip the parts into orienting hoppers which will supply the vibratory bowl feeders. |
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DIMECO offers a comprehensive range of uncoilers for coils from 50Kg to 25 tons, up to 2000mm wide.DIMECO uncoilers can afford 1,2 or even 4 coils. They are equipped with a compressed air brake or driven.
Gifted with a particularly robust design, our machines are manufactured in mass production and can be fitted with a number of accessories, which improve stamping line productivity and enhance personnel safety (pressure arm, lateral professional guides...).
Our coil-car range from 1 to 25 tons makes coil handling easier.DIMECO uncoilers own dedicated features to process HLSA steels or delicate material (pre-coated, copper, mirror finished aluminium...)
The « PITSTOP » configuration allows automatic strip feeding and recoiling and offers an automatic line parameters adjustment when selecting a new job in the professional press terminal.
Our machines can uncoil from top or bottom, clockwise or anticlockwise and even without loop.
When combined with a DIMECO roll feeder, DIMECO uncoiler speed is automatically tuned to the press rate and to the feeder output. |
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DLC 5000 Match Speed Splicer
Standard equipment & features:
Match speed splicer with split arms to load 2 full rolls
Core acceleration and braking by 4 quadrant Alternating current motors
Control and regulation by PLC SUPPLIER
Modem for remote diagnositics
Splice pattern straight-across, V or W
Black pasting tabs with photo cell detection
Simultaneous cut & paste under tension
Local push-button panel and WEBVIEW
Simple roll loading directly from floor
Arm automatic positioning
Auto load pre-position and auto chucks
Automatic roll alignment before splicing (aligns on operator side)
Normal and Symmetric arrangement for centre loading
MEGTEC motorized web-up device or provision for professional press system with web-up assist
Motorized cocking industrial roller adjustment to assist running deformed rolls
Independent frames, no mechanical connection to the press
Fully assembled, pre-wired, pre-piped and tested for easy installation
Splice efficiency data professional counter
CE compliant
Versions at additional cost:
Professional remote control panel for sidelay, web tension and industrial brakes
WEBCOM (WEBVIEW + interface for press communication i.e. Ethernet, Profibus, Serial Link)
Integrated DSA Infeed 180daN (for 67" (1700 mm) width) or 210daN (for 82" (2080 mm) width)
Automatic roll-load system/interface
Arm web feedback (splicer sidelay interfaced to web guide)
UL508A certification
6-roll web-over assembly (MEGTEC standard design)
QUALIROLL Paper Management System
Load bearing supplier splicer (press supporting) |
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-Feeders: The feeder works by taking up the sheet metal supplied by the decoiler or professional straightener and regulating the exact quantity that should be furnished to the professional press at all times. By using CNC technology (numeric computer control) the process can be parametrized so that it is possible to program maximum speed, acceleration / deceleration and with the position in either millimetres or inches. To see figure
-Feeder/levelling machine: This machine is an evolution of the above and today most feeders incorporate the levelling function. As its name indicates, its purpose is to level out the sheet metal that, due to the slightly convex morphology, it adopts on the coil. Therefore, it is necessary to flatten the sheet metal so that it is absolutely level on reaching the press. Otherwise, the quality of finish produced by the feeder-levelling machine would not be obtained. |
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CDSF7-PR is a special edition of the CDSF6. To prevent the excessive spring effect of the coil, usual for the compact lines, we add a pinch-roll to pull the coil from the braking decoiler. This system is appreciated in Germany.
- The CDSF7-PR is a compact line consisting of:
- single motorised decoiler: work at variable speed with a loop control to guarantee a soft movement
- professional straightener/feeder: with 2 rolls pinch-roll Ø 180 mm
- Straightener station with rolls at big distance, adapted for medium width strip - 9 rolls Ø 90 mm, to guarantee the necessary planarity.
- The line requires 8 meters of space.
- The CDSF7-PR is the best solution in case you don't need high speed (max 90 spm) but you have few space. The line have a competive price. |
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Application:
The Minster Professional straightener, equipped with the Production Management Control (PMC) System, is the core of the stock preparation system. In its basic form, this multi-function machine provides precise straightening of the stock, and accurate control of the storage loop. When equipped with the optional hold-down arm and peeler table, the Minster Straightener facilitates safe and efficient threading of the coil. When installed along with a complete Minster coil line, it controls and supplies hydraulic power to the thread table, professional reel and coil car. It also communicates via its PMC with the professional press and feed PMC, providing complete coil line control and diagnostics.
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| The LAYING can be carried out with or without efforts of installation and thus allows the automatic installation of the rivets, the axes, the pins and the pawns with a control of effort so necessary. One can notice that its design is close to that of the screw drivers. |
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Machine feed
