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| These are the most modern, rapid and flexible CNC lines to punch angles. Their main features are: low-cost; easy installation; automatic feeding; easy programming; flexibility for small/medium size pieces; new productivity concept. Besides the punching and shearing stations, a daisy wheel marking unit and a multifunctions unit, that can be "dressed" with extremely useful optional equipments such as double punching, notching and marking tooling, are also available. Angles are fed by means of a carriage with pincher in order to guarantee precision in positioning and reduced scrap. |
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VP Marking, punching, drilling and shearing line for angle sections
VP range: VP 150 VP 160 VP 180 VP 200 VP 206 S VP250 - D
VP machines cover all machining operations: marking, punching, drilling and shearing.
The high-pressure system (400 bars) reduces production times and currently makes it possible to attain production rates of more than 1,000 operations per hour. Punching machines incorporate NC backmarking. The number (2 to 6) of punching units and the related power (50 to 93 tons) vary according to the size of the angle sections to work and the number of different diameters in each flange. The single-cut type shear (from 160 to 500 tons) prevents loss of metal and distortion. Blades do not need to be changed.
Highly appreciated by manufacturers of transmission towers and electrical steel towers, the automatic VP marking, punching, drilling, shearing lines for angle sections are controlled by a single operator. Reliable and designed for highest productivity, various types of works may be programmed.
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OLEODYNAMIC NOTCHING MACHINE WITH FIXED ANGLE.
With cylinder positioned on the centre of the cut area, that gives the machine high rigidity and avoids misaligned loads on the self-lubricated multiple guides.
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With movable head, with cylinder positioned on the centre of the cut area, which gives the machine high rigidity and avoids misaligned loads on the self-lubricated multiple guides.
With special reverse blades on request, it is possible to shear a thickness of 6 mm. up to an angle of 30°. Pre-fitted for monitoring by electronic positioners.
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- Oleo dynamic working through two cylinders to guarantee a constant and smooth notching.
- A large and rigid worktable with directional triple functions engraved brass scales for measuring the various types of notches.
- Squaring guides equipped with reference holes every 15°.
- Engraved protractor.
- A head configuration allowing cuts longer than the blade length.
- Internal stroke to turn the notching machine into a small shearing machine in order to get straps with a maximum length of 200 mm.
- Automatic blade gap adjustment (it's an optional in FA200/4 model)
- A cutting zone protection sheet in Polycarbonate that gives you uninhibited sight of the working area while assuring your maximum safety.
- Swarf collecting box |
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| The Schiavi - Fim line of notching machines includes fixed-angle models with the possibility of notching sheets having a thickness of up to 8 mm and variable-angle models able to notch sheets up to 6 mm thick. |
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TYPE OF SIMASV NOTCHING MACHINES
FIXED ANGLE
AF.226/B - The fixed angle notching machine AF.226/B has a compact structure, and a shearing head in GS500 fusion [ ... ]
AF.228/B - The fixed angle notching machine AF.228/B has a compact structure, and a shearing head in GS500 fusion [ ... ]
AF.258/P - The fixed angle notching machine AF.258/P is prearranged for the mounting of the punch head. The shearing [ ... ]
VARIABLE ANGLE
AV.226/B - The variable angle notching machine AV.226/B boast a solid structure, a shearing head in GS500 [ ... ]
AV.226/PA - The AV/PA version is predisposed for the mounting of a punching head for carrying out drilling, beading, [ ... ]
LC.1025 - The variable angle notching machine LC series, with variable angle from 30° to 135°, boasts [ ... ]
AV.180° - Subject of a Simasv patent, the AV180° series is the only machine on the market with a cutting capacity [ ... ]
The heart and essence of these machines lies in the blade group. The company patented the self-adjusting blade system, fruit of a long design study aimed at offering a completely innovative and sought-after product
With its line consisting of twelve models, the company has demonstrated its willingness to provide a solution to any specific market request.
As well as offering fixed and variable angle models, the Simasv notching machines are also available with punch heads, variable blade lengths (between 220 and 250 mm) and a cutting capacity of thicknesses up to 10 mm.
The adjustment of the blade opening in variable angle models varies from 30° to 140°, going up to 180° in the patented AV180 model. |
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ANGLE NOTCHER
DENER MAKINA HAS THE RIGHT TO MAKE MODIFICATIONS IN TECHNICAL PROPERTIES OF THE STANDARDS WITHOUT ANY NOTIFICATION?ť
DN ?? 2006 : 200 x 200 x 6 mm Variable Angle
DT ?? 2006 : 200 x 200 x 6 mm Fixed Angle
Standard Specifications
Hand Wheel adjustment of notch angle from 30 140 degrees
Hand and foot control
Slug chute
Two protector gauges
T-slotted table with recessed measuring scales
Automatic setting of blade clearence
Blade suitable for cutting mild or stainless steel
Adjustable back stop for side shearing
Material hold downs |
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V505-3 Punching & shearing system
Due to both punching units of the V505-3 being fitted with a triple punch station this angle line is a very flexible system. The V505-3 is highly recommended for producing angle steel especially for transmission towers. For the positioning of angles the V505-3 is, just like the V505-1, executed with a measuring system with feeder rolls. The features of this measuring system include a high positioning speed and an unlimited processed outfeed length.
Angle steel
Dimensions: min. 50 x 50 x 4 mm - max. 180 x 180 x 16 mm
Flat steel
Dimensions: min. 80 x 8 mm - max. 200 x 15 mm
VPC 650/3 Punching machine
Capacity: 650 kN
Number of punching machines: 2
Number of punch tools each machine: 3
Punch ř / material thickness: 31 mm / 16 mm
VHS 2400 Angle steel shear
Capacity: 2.400 kN
Width / material thickness: 180 x 180 mm / 16 mm
Options
VN 1/36 Numbering unit
Characters: 1 x 36
Character height x imprint: 10 x 1 mm
VM 6/8 Numbering unit
Characters: 6 x 8
Character height x imprint: 10 x 1 mm |
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- Normalized Meehanite® C-frame monoblock steel casting (65 Kg/mm2).
- Punching force: 300 kN
- 1 punching station with Autoindex system, which allows rotation of Single Turret tools and 4 - 6 - 10 station-Multitools.
- Fast, simple and intuitive part programming.
- Standard tables with brushes.
- Manual clamp setting.
- Automatic lubrication device.
- Max. strokes in nibbling mode: 340 strokes/min.
- Low energy consumption: 6 kW
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1250 F1 INDEX PUNCHING NIBBLING MACHINE WITH PATENTED FRONT PUNCH LOADING
• HEAVY AND STURDY C-STRUCTURE.
• C-Axis (INDEX) with 360° rotation of all punches and dies by means of reduction gear units and oil-lubricated worm screws with the highest precision and zero backlash.
• Extra large monolithic punching head firmly plated onto the rigid C-structure of the machine and special low pressure hydraulic unit.
• Fast Tool Change “frontal” to the machine guaranteeing maximum precision and long life of to the punches and the Multitool Amada® and continuous optimization in their loading times (4 seconds only).
• HYDRO SPEED system – 800 hits/minute (OPTION).
• High level of accuracy and repeatability in working processes, even in offsets and on sheetmetal up to 5/6 mm thick.
• Automatic lubrication system guaranteeing high-quality processing and protection of punch and die.
• Axes guided by double linear guides with double high precision ball screws.
• Two hydraulic locking clamps to lock sheet metal, operated either by electric foot pedal or by CNC and double safety system to prevent from clamps impact. This system safeguards the machine during wrong operations.
• Industrial-type CNC with anti-glare color LCD-TFT 10.4”
• Mobile control unit that can be moved outside working area.
• User-friendly programming SOFTWARE with toolbar icons Editor, personalised management of 10 multitools MT4-MT6-MT8 (4, 6 or 8 tools each one) with tool change and punch-travel adjustment controlled directly by CNC. |
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- Normalized Meehanite® C-frame monoblock steel casting (65 Kg/mm2).
- Punchng force: 300 kN.
- Innovative Autoindex system: full tool rotation to all machines.
- Can be equipped with single Thick Turret tools, EUROMAC Multitools 4 - 6 - 10 stations and Adapter for Trumpf® style tooling.
- CPS system (Control Programmable Speed) allows punch speed to be adjusted to fin any type of application.
- Functions of: thread tapping, nibbling, bending, forming, beading and marking.
- Fast, simple and intuitive part programming.
- Multitasking: you can program new tasks while the machine is producing.
- Standard tables with brushes.
- Automatic clamp setting.
- Automatic lubrication device.
- Max. strokes in nibbling mode: 780 strokes/min.
- Low energy consumption: 7,5 kW
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- Normalized Meehanite® C-frame monoblock steel casting (65 Kg/mm2).
- Punching force: 300kN.
- Innovative Autoindex system: full tool rotation to all machines.
- Can be equipped with single Thick Turret tools, EUROMAC Multitools 4 - 6 - 10 stations and Adapter for Trumpf® style tooling.
- CPS system (Control Programmable Speed) allows punch speed to be adjusted to fin any type of application.
- Functions of: thread tapping, nibbling, bending, forming, beading and marking.
- Fast, simple and intuitive part programming.
- Multitasking: you can program new tasks while the machine is producing.
- Standard tables with brushes.
- Automatic clamp setting.
- Automatic lubrication device.
- Max. strokes in nibbling mode: 780 strokes/min.
- Low energy consumption: 7,5 kW
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RM 40K automatic punching and bending machine
The latest RM 40K punch-bending machine offers you nothing but increased value. You benefit from a comprehensive mix of technological and economical gains. More power, increased productivity and greater flexibility coupled with the reassuring feeling of having such a strong partner as Bihler permanently behind you. If you already have an RM 35, RM 40 or RM 40E this logical and compact development will open new and promising prospects.
This is made possible by the RM 40K's 100% compatibility with the tools of the above mentioned machines, optimized work processes and the new user friendly Bihler control system, VariControl VC1-E. The machine's open and easily accessible layout allows all Bihler key technologies such as welding, tapping, etc. to be integrated easily into your manufacturing concept. The larger center aperture in the work-plate for more flexible central mandrel movements also affords additional integration possibilities from the rear of the machine. Tool and cam conversion times are significantly reduced thanks to innovative rapid-exchange systems. A powerful two-point eccentric press with ample space for longer die sets rounds off the impressive mix of advantages.
RM 40K - an investment that pays!
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Coil fed punching machines by Dalcos incorporate the advantages of the coil punching technonolgy in a simple and accurate system.
The automatic processing starting from the coil guarantees low hourly costs and high productivity, compared to the traditional punching systems. The raw material is optimized up to 100%.
Coil fed punching machines by Dalcos are available for strip-widths from 20 up to 400, 600, 800, 1000, 1300 and 1500mm and thickness from 0,3 to 4mm.
The number of tools and the line configuration can be customized to meet the customer's needs.
The video of the machines are available at http://www.dalcos.com.
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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| These are able to cut steel (St.-37quality) blanks and rings up to 4 metres in diameter in thicknesses of up to 12mm. |
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The demand for a high-performance machine to cut circles for mass production of sheet metal articles, has lead to the development of the Automatic Circular Shear Aryma.
The Automatic Circular Shears Aryma guarantee in their range of capacity a perfect performance and above average efficiency. Aryma Circular Shears are sold in 30 countries all over the world. The machines are manufactured of first-class material only, and it is our general policy to also guarantee an equal workmanship. Our customers are appreciating the Aryma machines for the high cutting quality and the practically service-free operation. |
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The option of the Plasma cutting of Imac production offers the flexibility that the user needs to get complex geometric figures and irregular shapes.
A high reliability, accuracy and flexibility are the main features of this machine together with the reasonable dimensioning and the competitive price if you consider that buying a Plasmaform you can use two machines in one.
The combined machine is equipped with the most qualified technology that you can find on the market. It's in fact equipped with Fanuc CNC (used by the biggest producers of machines for working metal sheet) and with a hydraulic group H+L (VOITH) that guarantees high reliability and good performances.
The Plasma source, fit on the machine, can be chosen according to the customer's needs. Imac has gained a big experience in working both iron and stainless steel on different thicknesses. We've in fact fit all kind of generators from Hpertherm to Kilberg and Thermal Dynamic. |
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| The TIPO B machines are designed to comply with the different requirements when automatically processing in one cycle large plates and medium/high thicknesses, ensuring high quality, precision, productivity and flexibility. These lines are flexible CNC centers capable of complying with the requirements of both traditional steel fabricators and all types of industry requiring flat components in steel for their particular needs. Besides punching and plasma cutting units, daisy wheel marking unit, drilling/milling head, automatic tool changer , oxy-cutting unit and automatic unloading devices are also available. The plate positioning is granted by two carriages with pincher assuring high precision even when heavy plates are processed. |
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It is a hydraulic punching unit simplified with a robust closed-ring formed structure in steel. This machine can punch tubular, profiles and flat bars of medium thickness.
It can punch up to a diameter of 50 mm and it can make blind and through punches.
The stroke of the punch is adjustable up to 90 mm. It is furnished with quick coupling punches. |
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TWIN is a punching line with hydraulic units, two opposing heads and adjustable stroke. TWIN punches tubes up to 9000 mm.
Its ring structure avoids flexures, achieving a high accuracy and granting a long life of the tooling.
TWIN grants a growth in production by the high punching speed, the very fast feeder and the quick lock tooling. It can punch blind and through holes on two pipes at the same time; it can also work with a single head and punch both the edges of the tubes.
If needed, TWIN can be equipped with an automatic loading and unloading bar magazine with manipulators and pneumatic or mechanical ejection of the scraps. |
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The modular is a new punching line, for tubes and metal profiles, with numerical control. This machine has the opportunity to assemble from one up to four hydraulic heads and punch holders. Furthermore, it can be furnished with a main feeder and an optional opposing feeder, which permits the punching of the tubes on the basis of the programs, which are stored in the programmer up to the ends of the bars. The machine has a closed ring structure and this guarantees a great duration of the punches and of the dies.
The set up of the tools allows the quick coupling of the equipment itself.
This punching line has been studied and designed using simple, economical and functional solution in every single particular. What surprises the most is, other than the high accuracy of work, the great trade off between quality and prices.
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We can offer a full range of CNC Punching Machines, from low-cost single head machines to fully indexable turret punching machines.
All of the HACO punching machines realize the shortest production times with a minimum number of tools, due to the high-speed hydraulic punching heads (up to 1,500 hits/minute) and the use of Multitools and/or rotation of all tools.
All of our hydraulic punching heads are in-house developments with fully CNC controlled stroke and speed.
We can offer a full range of CNC Punching Machines, from low-cost single head machines to fully indexable turret punching machines.
All of the HACO punching machines realize the shortest production times with a minimum number of tools, due to the high-speed hydraulic punching heads (up to 1,500 hits/minute) and the use of Multitools and/or rotation of all tools.
All of our hydraulic punching heads are in-house developments with fully CNC controlled stroke and speed.
In case of a turret punching machine, the turret can have up to 30 tool stations, all indexable ! The use of MultiTools increases the flexibility of the machine even more.
For tighter budgets, HACO offers a range of CNC high-speed single head machines with hit rates of 200 or 600 hpm, and manual or semi-automatic tool change. Productivity guaranteed ! Their price/quality ratio turns your investment into profits in no time;
To increase productivity, we can offer loading/unlading systems for sheets up to sizes of 3000 x 1500 mm and 6 mm thickness.
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The VULCANO S hydraulic punching machines have been
designed to reach high production speed and optimize every
working.
The high performances of this range guarantee the
maximum accuracy even in case of high punching speed
(up to 650 strokes per minute) and an extreme reliability in time. |
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Ever since their debut in the mid '80's, these machines have generated particular interest. A well-deserved success for the company which has invested considerable resources in the development and realisation of a hydraulic notching machine, which is user-friendly yet sophisticated in its technical conception.
The heart and essence of these machines lies in the blade group. It is not by chance that the company has decided to protect its invention by patenting the self-adjusting blade system, fruit of a long design study aimed at offering a completely innovative and sought-after product
With its line consisting of twelve models, the company has demonstrated its willingness to provide a solution to any specific market request.
As well as offering fixed and variable angle models, the Simasv notching machines are also available with punch heads, variable blade lengths (between 220 and 250 mm) and a cutting capacity of thicknesses up to 10 mm.
The adjustment of the blade opening in variable angle models varies from 30° to 140°, going up to 180° in the patented AV180 model. or 1100 mm. |
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MAIN FEATURES
- C type frame, strength-tested and analysed in finiteelement analysis(FEA).
- Welded frame and components are normalized by heat treatment.
- Hydraulic punching head with indexable multi tool system that gives 360' rotation possibility in increments of 0.01' , which eliminates setting time and tooling costs.
- High capacity AC servo drive motors on all axes providing increased travel speeds.
- Communication between CNC and axis motors is maintained through fiber optic sercos bus line resulting 16Mb data transfer rate and 1 ms cycle time.
- Possibility to use forming tools |
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Hydraulic punching machine
equipped with two CNC controlled
axis and hydraulic clamps for plate
holding and positioning: Standard
equipment includes:
• CNC system for X-Y axis and
punch stroke control
• Hydraulic clamps for plate holding/
positioning;
• Backlighted grey tones graphic
display 240x128 pixel, membrane
keyboard for axis quotes display
and program editing;
• On board software for easy programming
of single holes, fl anges,
series of holes;
• Programs saving on CNC internal
memory for more than 100
programs;
• Quick punch changing device;
• Die quick changing device; |
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Shearing machines, Punching machines
