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The structure is made of a machine bed with a sliding carriage in its rear section. Both are in electrowelded steel duly stabilized after each work phase to ensure that there is no interior tension; they are sized to guarantee stability and precision during machining operations.
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Recently, the use of aluminium profi les, very popular with the building industry, have become more common for industrial purposes in replacement of other materials.
The transportation, roads, railways, lighting and furniture manufacturing
fields are certainly the more usual users of profi les.
Every week Tekna receives and develops studies for the feasibility and machining times of special parts obtained from extrudates of aluminium, PVC, steel and ABS.
For many of these particulars it is necessary to study and develop special clamping systems, complex tools, differentiated lubrications, software, macro and a lot more.
In some cases, another important element is the “handling”.
Tekna is particularly trained with the solution of these problems.
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Description
MAKINO's V-series which has been developed especially for the mold construction offers an extensive performance spectrum and a multitude of constructive solutions. These guarantee permanent process stability and accuracy and the best quality surface finish.
The machining centres of the V-series are distinguished in particular by the rigidity and stability of the components, its outstanding damping properties and the uncompromising design of the machine structure. MAKINO sets new standards for the modern mold construction.
Constant developments in technologies are the basis for fulfilling the requirements of the mold construction with the highest quality of production.
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MOLD MAKER & SUPER MOLD MAKER
These machines have an extremely rigid double column design and highly responsive feed system, with comprehensive counter measures for thermal distortion, and various CNC functions ensure high quality die and mold machining.
The sub-micron CNC and high-accuracy scale feedback system for all 3 axes on the SUPER MOLD MAKER-u ensure high quality finishes that minimize manual polishing.
The optional HSK-E40, 40000 rpm spindle features minimized vibration and heat displacement for higher productivity, high quality machining, and longer tool life.
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Okuma's powerful ACE Center is the foundation for vertical machining centers that meet the most exacting production needs. Okuma's solid bridge casting, based on our proven Double Column Machining Center Design, results in improved accuracy. Higher spindle speeds, increased thermal stability and improved tolerance control make Okuma Vertical Machining Centers the right choice. Our custom designed linear guideway system and precision-built way system assure optimal performance during high-speed machining or heavy-duty cutting. Our industry leading THINC - OSP Control allows for greater versatility and minimal downtime.
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The VMC 3016 FX is a part of the MAG Fadal's FX Series. This compact-designed machine provides customers with unsurpassed performance utilizing heavy-duty box way construction, high speed spindles from 8,000 RPM up to 15,000 RPM, and dual mounted Steinmeyer ETA+ ball screws. With two available control options, MAG Fadal delivers a complete package to meet your ever changing machine requirements.
MAG Fadal VMC 3016FX is designed for versatile metal cutting operations and has a strong focus on rigidity, speed, and controls capability. The machine is especially well suited for die and mold producers and parts manufacturers who need a highly capable machine with low operating costs. MAG Fadal 3016 FX is extremely rigid and delivers fantastic dynamic cutting stability of smaller parts from steel, aluminum or graphite.
30"x16"x20" Envelope
This machine weight is 8,300 lbs (3,765 kg) and the working envelope size is
30" (762mm) x 16" (406mm) x 20" (508mm). The construction type is cast iron Box Way on all three axes.
The VMC 3016 FX has a 21- tool automatic tool changer and standard spindle performance 22.1 HP*/ 77.5 lbf-ft* (17 kW*/ 105 N-m*).
Machine Specification
This machine is available with three choices of controls and whole set of performance enhancing options.
Advantages of FX Series
- Cast iron integrated box way constructions for increased vibration damping
- Box way system utilizing integral flame hardened ways for excellent stiffness
- ETA Steinmeyer dual mounted ball screws for increased rigidity and reduced friction
- Choice of controls; fully digital Fadal GE Fanuc 0i control with a whole host of high end standard features or intuitive, user friendly proprietary control - Fadal MP-CNC
- High performance machining and low cycle times
- Superior Performance in Cutting Steel and other Hard Metals
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VM-2 DETAILS
Vertical mold making machine, 30" X 20" X 20" (762 x 508 x 508mm) (xyz), 30-hp (22.4kw) 12000 rpm, inline direct drive , 24-tool side-mount tool changer, 710 IPM (18.0m/min) rapids, automatic chip auger, remote jog handle, automatic air gun, high speed machining, 15-inch color LCD monitor, USB port, hard drive/Ethernet, visual quick code, macros, coordinate rotation & scaling, spindle orientation, programmable coolant nozzle, power failure detection module, 1MB, rigid tapping, 55 gallon (208 liter) flood coolant system.
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= NV4000 DCG =
Presenting the ideal machining center.
It's been 50 years since the birth of the machining center.
As performance reaches maturity, we at Mori Seiki decided to wipe the slate clean and take a completely fresh look at machine tool design.
The result was DCG (Driven at the Center of Gravity), a method to minimize
the vibration of moving parts.
The perfect "Driven at the Center of Gravity" system was made possible for
the NV4000 DCG by achieving the ideal form of the machining center.
It fuses high speed and high quality at a top level.
However, the machining center still has room to grow.
This is proven by how much of the future is packed into this machine.
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= NV6000 DCG/40 =
Its accuracy, the best in the world.
Among the wide range of machine tools, there is always one product which sets the standard.
This is the NV, Mori Seiki's leading series of vertical machining center.
Since its release in 2002, the average monthly shipment for the whole series has been about 100 machines.
With a machine design which promotes a good balance of basic performance such as high speed, high precision and ease of use at a high level, it holds an unshakable position as the leading vertical machine in the global market.
The NV6000 DCG, which gives birth to a new class, is a machine which continues this pedigree.
While remaining faithful to the NV standards, we achieved the highest machining accuracy in its class, thanks to the vibration control offered by our original technology, "Driven at the Center of Gravity."
The NV6000 DCG high-precision, vertical machining center.
Once again, we have added a new global standard.
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A machining center for large profiles. Not only we provided machining solutions that, being fairly simple, are often obtained through hand tools, but we also solved problems referred to handling, precision, and connections to the company’s software, so slashing dead time and increasing production rate.
The most complete version is the TK 429 P , 3 axis, working utility up to 6600 mm length and 1500 mm width.
Automatic tools store, clamps for panels, tapping and drilling units, loading and unloading roller conveyors and other options.
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■ 180 degree rotating pallet system delivers high production, operator safety & convenience.
■ Ideal for machining medium sized parts and molds
■ High precision:
Positioning Accuracy: +/-0.000078” / full stroke
Repeatability: +/-0.000039”
■ Solid Boxways with 5 year warranty
■ Rigid Meehanite Cast Iron Construction
■ Powerful 4-Step Geared Spindle delivers high torque and high-speed for maximum machining flexibility
■ High Pressure Coolant System, Intelligent Advance Control System, Ballscrew Cooling standard
■ Table traverse design for optimum work envelope utilization
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M2 ROTOPALLET the versatility of the machine structure of the series M made possible SERRTECH the realization of the M2, a vertical processing center "Rotopallet". This model with pallet changer is a machine, which is aligned to customers, who need high speeds as well as high accuracies, reliability and the reduction and of the unloading times with the machine cutting. A goal of SERRTECH was it to build machines which make an optimal service as well as maintenance work possible.
The hydraulic turning system is fast and exact, since the table is not raised with the rotation. The pallet change-over switch system with three-way Kronrad with Hirth-type serration separates downward, whereby a clear reduction of the rotation time as well as a high life span of the table are reached.
TECHNICAL DATA
VerfahrwegeX Y z Achse1.000-600-640 mm
Table work surface: 850 x 600 mm
Max. portable load: 400 X.400 kg
Pallet rotation time: 5,1 sec.
Electrical spindle rotating speed: 12,000 rpm
Achievement 30 min/continuously: 35 - 22,5 KW
Max. torque: 120 Nm
Rapid traverse rate (X-Y-Z) 60 m/min
Feed speed (X-Y-Z) 60 m/min
Positioning accuracy: ± 5 µm
Repetition accuracy: ± 1,8 µm
Magazine ability: 30 places
Werkzeugwechselzeit (tool - tool)/(splinter - splinter) 1.6/3.6 sec.
Achievement: 46 KW
Weight 12,000 kg
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VMC 4525, VMC 6030 and VMC 8030 are designed for machining large parts. With these machines, large parts can be easily loaded on the table from the front or side doors.
The MAG Fadal VMC 4525, with XYZ travels of 45"(1,143mm) x25"(635 mm) x24"(609.6mm) and 53.5" (1,359mm) x 25" (635mm) table, is a robust machine with heavy cast iron construction. Included is a high torque spindle, that reduces cycle time for heavy cutting operations including steel.
The MAG Fadal VMC 6030 provides additional work space for large parts.|
The cutting envelope of this machine is 60" (1,524mm) x 30" (762mm) x 30" (762mm) for axes X, Y and Z and easily allows larger 4 and 5 axes rotary tables to function within the spacious machining cube. Deep molds are a popular application for this machine and if needed, extended Z options are available.
The VMC 8030 VMC is suitable for large and long part producers. Machinists can rough-out material fast then execute final passes for smooth and accurate finish parts.
The work envelope is 80"(2,032 mm) x 30" (762mm) x 30" (762mm) in X, Y and Z axes. Optional extended Z travels are available should your applications demand.
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The "P" Series two and three axis VLTs are heavy duty general purpose tools for machining metallic chips to an extent up to 472 Inches in diameter Auxiliary units for milling and drilling are also available. To better meet all sorts of usages, the makes in the "P" series are available in two different makes:
_ "High Speed"
Oblique Turning spindle. Two speed gear box with belt transmission.
_ "Heavy Duty"
Lower gear transmission. Two speed gear box tooted gear positive transmission.
In both versions
Hydraulically controlled vertical "2" axis. Cast iron slides with buitt-on hardened guides.
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KX The Classic HURON
As far back as 1993, Huron presents a very innovating concept of high speed multiaxes machines. KX milling centres have been launched in 1998, portal type and mobile table with 3 axes.
Applications concerned are moulds, cutting tools and machining of models, prototyping and complex pieces.
These machine-tools allow an important swarf removal in roughing, a very high precision in contouring and a high quality in surfacing.
KX 10
XYZ 1.000 / 700 / 550 mm
1.250 x 700 mm / 1.500 kg
18.000 rpm - 35 kW - 120 Nm
XY = 30 m/min - Z = 18 m/min
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3 axis CNC Vertical Machining Centres characterize by vacuum beds to work sheets of aluminium, composite, stainless steel, etc.
Valve system, managed by CNC that, by means of cams, controls the air
flow within the vacuum beds.
Vacuum beds are divisible into 2 parts to concetrate the air on one limited area allowing the anchorage of small pieces.
Mist coolant system utilizing “micro-drop” technology.
Machining center with Y capacity = 2000. Standard capacity in X is 4000,
6500 or more.
OPTIONAL
Angular heads, electronic handwheel, suction system, clamps for machining profi les, coolant fl uid tank - 30 l.
NC TOOL
CAD-CAM program. With this program, starting from a CAD drawing and introducing the information concerning the required machinings, it is possible to generate a machining program in ISO language.
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With its ranges WINNER and NORMAPROFIL, MECANUMERIC offers to you various solutions for the applications of machining 5 axes.
Range NORMAPROFIL is intended for the machining of large thermoformées parts, rotomoulées, injected, and the manufacture of moulds and large-sized models.
The range WINNER which uses the architecture of the fixed gantry with a mobile table will be used for the applications of machining 3D of precision.
Many formats useful (X, there, Z) since 1000 X 700 X 600 mm for 3750 X 2250 X 1380 Misters.
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Our company is specialized in design and construction of NUMERICAL CONTROL MACHINING CENTRES 3, 4, 5 axis for cutting and machining soft materials (aluminium, composites, plastic, wood).
Ranges of application are extremely different (aeronautics, automobil and plastic industries, appearance cover, houseold furniture, naval construction, shaping, molds and patterns...).
Our range represents single and multispindle machines with and without automatic tool changers.
Standard capacities from 2000 mm x 1000 mm to 40 metres x 6 metres.
Machines are designed with :
- moving gantry and fixed table for long products,
- fixed gantry and one moving table for smaller components and two moving tables for higher productivity.
- overhead moving gantry.
High velocity movements due to brushless or linear motors combined with high speed spindles allow increased productivity. The installation of an automatic Tool Changer or multi-spindles also allows the regrouping of different operations within the same machining area.
The efficiency increases by a connection between your CAD system and CRENO CAD CAM softwares :
- complexe 5 axes machine(mould or triming)
- nesting software for optimizing the use of material.
We trust our product range is of interest to you, please do not hesitate to contact us for any further information.
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Charlyrobot is the leader in the field with more than 8000 equipment sold in the training centres. These establishments are equipped with digitized axes, of electronic controls, mini-milling machines, numerical milling machines with control or stations of prototyping. You have the formation in line E-Formation.
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FJV series Double Column Machining Centers
These high-accuracy, high-rigidity vertical machining centers feature double column construction. They all have high performance spindles and are available with a wide range of table sizes up to 3000 x 2000 mm (118.11" x 78.74") which is required to machine large size liquid crystal panel production components.
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Vertical milling machines, Vertical machining centers 
