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The Milltronics BR series machines are manufactured in the US and are very unique machines. They were designed for fabrication, pattern, and job shops that machine large light parts or patterns.
MACHINE FEATURES
- Economical Combination of Travels and Performance
- Ideal for Light & Moderate Milling of Metals
- 45 mm Linear Ball Way
Construction from
- Five Bearing (60 mm dia.) 8000 RPM Spindle with Air Purge & Labyrinth Seal
- Steel Way Covers
- Digital AC Servo Motors from Yaskawa
- HUGE Travels and Table Surfaces Designed to Fit Between the Lightweight Routers and Heavyweight Cast Bridge
Machines
- Large Diameter High Speed Precision Ground Ball Screws
- 24 HP High Torque Closed Loop Vector Spindle Drive
MACHINE OPTIONS
- 24 Pocket Carousel ATC
- Flood Coolant System
- High Speed Spindles 15K, 20K, or 24K
- Two Speed 24 or 35 HP Closed Loop Spindle Drive
- Digitizing
- 4th Axis
- Riser Blocks
- Auto Lubrication
CONTROL FEATURES
- High Speed 1200 Blocks/sec Centurion 7 CNC with Dual 32 Bit Processors
- Conversational and ISO Programming
- High Resolution Large Color LCD Display
- Feed Forward and Look-Ahead Option for Smooth and Accurate Machining
- Networking & Flash Memory Reader Options
- 12 Mb Motionless Disk Parts Storage Memory
- 8 Mb Extended Program Execution Memory with Large Program Editing/Execution
Capabilities
- Concurrent Programming
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Based on the concept of reliability, the model FP adds to the typical characteristics of the bridge design an exceptional strength and versatility thanks to its over-sized structure, hardened and ground slideways and numerous optional features available. The result is an homogeneous machine that ensures rigidity, damping capacity and accuracy.
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The V22 is a compact vertical machining center that meets today's rigorous requirements for high-accuracy machining. It is ideal for machining the small molds of mobile phone and digital camera components, IC molds, connectors and engineering plastics, as well as electrodes and the small precision parts of medical instruments and semiconductor devices. The V22 vertical machining center provides precision, accuracy and excellent stability in a compact unit. Designed to machine complex materials, including ceramics, intricate cores and cavities, the V22 offers a standard 8,4kW continuous, 40,000-RPM spindle that is complemented by Makinos patented core cooling and under-race lubrication system. Integrally cast with the machine, the V22s slideways provide high accuracy and rigidity.
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3-AXIS MILLING MACHINES
Slotted table, high Z travel
Precision vertical milling machine of simple use, for machining 3D block materials in the sectors of plastic, modeling, foundry, aluminium transformation…..
Materials to be used on (according to the selected spindle and tool) :
- Plastic in rigid plates (PMMA-PEHD-PC-PS-PVC-ABS..)
- Expanded plastic and alveolar plates
- Rigid foams (PU- PS-…)
- Wood and by-products.
- Polyester resins.
- Light alloys with Aluminium or copper basis.
- Steel and stainless steel
- Stones, marble, granite (engraving only)
» Technology :
. Transmission by ballscrews on all axes with double ballscrew on X axis
» Solid and accurate equipment
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Functions
High-speed & High-accuracy performance
- High speed built-in spindle
- X/Y/Z axis ball screw & LM guide
- stable precision with water chiller
Easy operation function
- Movable MPG handle
Compact design
- Easy operation & maintenance
Various applicable field
- IT & semiconductor part and die&mold
- Industrial design
- Name plate / accessories
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Electronic :
- Charlyrobot CNR3 micro-step digital control.
- 3 to 5 interpolated electronic axes.
- Communication: serial RS232
- Power supply 240 volts or option 110 volts single phase + earth
- Installed power: 2KW with HF spindle 1.1 KW.
Drive :
- Stepped motor, micro-step management.
- Ball screw diameter 12 mm with a thread of 5 mm on X, Y and Z.
- Guides by prismatic rails with ball recirculation shoes on X and Y.
- Protection of axes by lip seals on X, Y and Z.
- Greaser on guide shoe and drive ball screw bushing.
Options :
- Microlubrification
- Floating suction sensor in Z, for 2D application only.
- Standard 600 W spindle with speed converter by mecanical potentiometer on the spindle. Rotation of 8000 to 24000 rpm. Maximum tightening diameter of 8 mm.
- High frequency spindle 1.1 KW without tool changer with electronic frequency converter controlled by potentiometer on the front panel. Rotation of 6000 to 24000 rpm, EX20 collet with maximum tightening diameter of 13 mm.
- 4th axis (brushless).
- Bushless servo motors with CNR3 digital control, 3 axes extensible to 5.
- Vaccum table.
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Numerical milling machine 3 axes, covering races of 600x500x100mm and, conceived for the tender material machining such as the resins, wood, the plastics, aluminum as well as brass.
This milling machine is compatible with many software or programmable ISO codes some.
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Electronic :
- Charlyrobot CNR3 micro-step digital control.
- 3 to 5 interpolated electronic axes.
- Communication: serial RS232
- Power supply 240 volts or option 110 volts single phase + earth
- Installed power: 2KW with HF spindle 1.1 KW.
Drive :
- Stepped motor, micro-step management.
- Ball screw diameter 12 mm with a thread of 5 mm on X, Y and Z.
- Guides by prismatic rails with ball recirculation shoes on X and Y.
- Protection of axes by lip seals on X, Y and Z.
- Greaser on guide shoe and drive ball screw bushing.
Options :
- Microlubrification
- Floating suction sensor in Z, for 2D application only.
- Standard 600 W spindle with speed converter by mecanical potentiometer on the spindle. Rotation of 8000 to 24000 rpm. Maximum tightening diameter of 8 mm.
- High frequency spindle 1.1 KW without tool changer with electronic frequency converter controlled by potentiometer on the front panel. Rotation of 6000 to 24000 rpm, EX20 collet with maximum tightening diameter of 13 mm.
Safety :
- Integral cover with 180° vision, very bright.
- Compliant with the European Directive "machine n° 98/37/CE".
- "Punch button" type emergency stop.
- Cover opening detection.
- Electromagnetic cover locking, controlled by the spindle.
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Compact with robust capabilities. The best of technology bundled together.
Rover A FT is the compact machining centre designed for high performances capable of meeting various levels of production requirements. It's the ideal machine for those who require a flexible and reliable solution.
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Specially designed for micromachining
Up to 40 m/min feed rate at the work piece, maximum feed rate is limited to obtain highest possible precision
Extremely stiff portal machine design with very short Z axis
Linear drives in all axes for highest dynamics and stiffness
Long tool life due to low vibrations and high stiffness of the machine
Roughing and finishing of steel (hardened), copper, aluminium and graphite
3D-contour measurement of work pieces directly on the machine (optional)
Roeders RMS6 control for highest accuracy and minimal machining time
Spindel growth compensation with high precision sensor available
Cooling of linear drives and milling spindle for highest accuracy
Minimal quantity lubrication or optional use of standard coolant
Removal of chips into collection bins below the machine, optional scraping conveyor
Small dimensions, electrical cabinet integrated into the machine cabin (overseas transport in container possible)
Big windows with safety glass for good view into the working area, easy loading by crane possible
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LC-1 1/2 VS
Longitudinal Travel: 762 mm (30")
Cross travel: 305 mm (12")
Vertical travel: 406 mm (16")
Working surface: 1,067 mm X 230 mm (42" X 9") / Opt: 1,270mm (50")
Working surface to ground: 820 - 1,226 mm (32.3 - 48.3")
Max. load: 200 Kg
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High capacities and ease of use for a very close work by the piece...
- Continuous variation of spindle and feed speeds. Digital display of the speeds on movable console.
- Visualization on the 3 movements par rulers, increment 1 / 100 mm. Prismatic tracks on the 3 movements.
- 2 distinct spindles, horizontal and vertical, with each an independant motor.
- 2 gear box 2 ranges on the 2 spindles.
- Vertical head, with sliding drilling quill of very large diametre (130 mm) making feasible slanted drilling (slant + or – 45°). Easy and precise orientation of the head thanks to a wheel and an endless screw.
- Ram moving up to 680 mm thanks to a rack.
- Cast-iron structure fonte to ensure high rigidity and maximal accuracy.
- Electric control of automatics with 3 levers.
- Centralized automatic lubrification system for all movements.
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The milling trade-mark of CAZENEUVE. User-orientated machines. They also supply DUFOUR spare parts.
With the FV range, you can have conventional or CN drilling machines adapted to small or mass production and supplied with a complete accessory kit.
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Features:
The machine base, columns, cross beam, work table, slide ways, head and all cast parts are of top grade Meehanite Cast Iron. All components are subjected to annealing, which dispels any internal stress and prevents deformation.
The Z axis is built with tough cast iron box construction designed for heavy loads and analyzed for internal stress, also reinforced with rugged internal rib support.
Ultra wide ladder type cross beam with dual LM linear guide ways ensures rigidity of the spindle and wards off tilting.
Both X and Y axes are equipped with high precision heavy duty LM guide ways.
The standard integrated direct drive spindle employs two pairs of ultra-precision taper roller bearings with oil chiller cooling system. Long nose spindles are available as per customer requirements.
All three axes adopt pretension super precision hollow core ball screws integrated with a flow- through pressurized coolant system for constant cooling.
The disc type system is fast and compact. Arm movement is smooth with excellent repeatability. Tool change time is 2.5 seconds (BT40).
Dual screw type chain driven chip conveyers eliminate debris efficiently.
Every machine undergoes parameter laser testing and fine tuning before shipment. Each comes with its own certificate of laser testing.
The Z axis is balanced with Nitrogen in conjunction with dual pneumatic cylinders Nitrogen cushioning of the headstock for automatic balancing during vertical motion.
The multi-speed spindle is matched with top quality German-built Z.F. dual section gear box. Fully sealed immersion type lubrication with oil chiller circulates coolant and keeps the machine running cool.
The control panel positioning is adjustable so that operators get the most advantageous viewpoint throughout various stages of processing.
Sizes available from ( 1800~2500 )mm by ( 2200~6200)mm.
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Special Accessory:
- Side Milling head.
- 90° angle milling head.
- Coolant through spindle.
- ATC 32-40 pcs. (Continuous 18.5KW, 30 minutes: 22KW)
- Spindle power 18.5W
- Digital readout.
- Fully closed safety guard.
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MX FLOOR TYPE MILLING MACHINE (LINEAR GUIDES)
SYMMETRIC COLUMN WITH CENTERED HEADSTOCK GUIDED ON THE FRONT & REAR SIDE
RAM DROP COMPENSATION SYSTEM
RAM GUIDED ON 4 LINEAR GUIDES
FEEDS : 25 M/MIN
TRAVELS : X=4.000-30.000 mm Y=2.000-4.500mm Z=1.300-1.500-1.650mm
HORIZONTAL BORING HEAD
UNIVERSAL HEAD 2,5ºx2,5º/1ºx1º/0,1ºx0,1º - 37 KW - 5.000/24.000 RPM
TWIST HEAD 2 CONTINUOUS AXES 0,001º: A +/-105º C +/- 185º 5.000/24.000 RPM ( MECHANICAL & ELECTROSPINDLE HEADS )
ATC TOOL CHANGER : 20-120 TOOLS
AAC PICK UP STATION : 2-6 ATTACHMENTS
ROTARY TABLES : 6-120 TONS 1000x1000 mm UP TO 4.000x5.000 mm
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The new horizontal machine series for the operators with complex demands - starting immediately, the complete DMC H series is available in duoBLOCK® design. This horizontal machine series from DECKEL MAHO offers users custom-tailored machine configurations, from performance milling with linear drives to maximum feed power for high-volume machining.
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The F1 Travelling-Column Miller addresses to customers who want to combine the size of a boring mill with the universal and dynamical features of an up-to-date miller. This machine is of particular interest for manufacturers of one-offs or small batches thanks to the possibility of five-sided cutting in one setup, associated with high machine dynamics and precision.
- Five-sided cutting in one setup thanks to the use of various milling heads, automatically changeable on request
- High machine dynamics because of rapid feed rates up to 40 m/min and axis acceleration rates up to 5,5 m/s2
- Spindle speed of milling heads up to 5000 rpm
- Sturdy and rigid ram with combined sliding/ antifriction guideways
- Sagging compensation of ram, hydraulically adjustable
- Stand-alone or travelling tool magazine in various configurations of 24 to 240 pockets
- Central arrangement of all service units at one location only
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The Axia is a new floor-type milling machine developed by Nicolás Correa. This Model has been developed using the latest technology. It offers excellent versatility and yet superb dynamic performance, all of it at a competitive price guaranteed by Nicolás Correa quality, reliability and experience.
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CNC MOVING COLUMN WITH FIXED TABLE-BED HORIZONTAL AND VERTICAL MILLING MACHINE
HIGH PERFORMANCE
MODEL KMC-AR
- Centralized control panel.
- Digital numerical control.
- Push-button panel with electronic handwheel.
- Rack and double motor and pinion in longitudinal movement.
- Ball screws in cross and vertical movements.
- Counterweight with direct hydraulic cylinder in vertical movement.
- The three movement guided with preloaded roller packs over hardened and ground steel guideways.
- Hydromechanical tool clamping.
- 45º head, manual rotations.
- Hydraulic unit.
- Automatic lubrication.
- Electrical cabinet, with temperature conditioner.
- Protections:
- Screen with doors (at the front and lateral sides)
- Fences (at the back part)
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HIGH PERFORMANCE
Model KP-AR
- Centralized control panel.
- Digital numerical control.
- Push-button panel with electronic handwheel.
- Ball screws in longitudinal, cross and vertical movements.
- Counterweight with direct hydraulic cylinder in vertical movement.
- The three movement guided with preloaded roller packs over hardened and ground steel guideways.
- Hydromechanical tool clamping.
- Direct outlet head.
- Spindle orientation.
- Hydraulic unit.
- Automatic lubrication.
- Electrical cabinet, with temperature conditioner.
- Tool coolant equipment JUMA+GAIN 60, tank 1000 l, 30 l/min, 10 bar.
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Heavy duty cutting & High speed machining
- Cartridge type of spindle : ISO 50 8,000rpm (Opt. 12,000rpm)
- High power spindle motor : 30/25kW(40/34HP)
- Jet lubrication : Hi-YUN (Sepcial lubrication oil]
- High dignity machining for large die & mold
- Large and wide stroke : 2,500x1.050x850mm(98.4*x41.3"x33.5")
- The widest table size in this class : 2,800x1.050mm(110.2*x41.3")
- HWACHEON's own software to control machining efficiency
- HAI (Hwacheon Artificial lntelligence)-Std.
- HECC (wacheon Efficient Contour Control)-Std. J) (Hwacheon Tool Load Detect)-Opt.
- NANO smoothing interpolation [with RISC Board)-Opt.
- OPTIMA HTLD-Opt.
- HATS (Hwacheon Auto Tuning SystenvOpt.
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VMC 4525
The MAG Fadal VMC 4525, with XYZ travels of 45"(1,143mm) x25"(635 mm) x24"(609.6mm) and 53.5" (1,359mm) x 25" (635mm) table, is a robust machine with heavy cast iron construction. Included is a high torque spindle, that reduces cycle time for heavy cutting operations including steel.
Box Way Construction
The VMC 4525 features heavy cast iron box ways, which provide large surface area contact for maximum vibration damping and rigidity. The hardened and ground box ways utilize virtually friction-free non-metallic liners on all gibs and way surfaces to ensure consistently closer tolerances for more years of heavy machining.
±0.00016 Tolerances
Wider castings increase rigidity and coupled with the box ways, Cool Power and large 40 mm diameter ball screws, enable the VMC 4525 to deliver tolerances of ±0.00016.
Positive Displacement Lubrication
Stickslip is virtually eliminated, accuracy preserved and machine life extended by positive displacement lubrication over the full length of the way surface.
Vector Drive
A leading-edge AC Vector Drive system with a high torque 22.5 HP spindle motor delivers 270 ft/lbs. of peak torque and maintains consistent torque over the full RPM range from 10-10,000 RPM with closed loop feedback.
Two Speed Spindle
The automatic two-speed spindle drive system features a mechanical, two-speed gearless system that delivers higher performance at a wider range of RPM, which results in reduced noise, heat, vibration and power loss associated with gear boxes.
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With its XS 211 / XS 321 machining center concept, MAG Powertrain is setting a new standard in the field of "Lean“ production. MAG Powertrain engineers have developed a manufacturing concept to meet the highest technological requirements at the lowest cost.
The result is a machining center with MAG Powertrain quality at an unbeatably low price. The XS 211 / XS 321 machine design is based on the MAG Powertrain modular machine concept. This guarantees that every machine can be individually constructed to meet a customer’s requirements. Whether aluminum, steel or grey cast iron machining, the XS 211 / XS 321 is the right solution for your manufacturing process.
The machine concept is designed for medium to high volume manufacturing. A special feature of the XS series is that of system integration. The advantage is that, with different automation interfaces, XS machining centers can be easily integrated into existing production systems.
Advantages of the XS 211 / XS 321
- Low initial investment
- Three-point location
- Use of well-proved components
- Short commissioning time
- Flexible automation concepts (front and top loading)
- The machine can be easily adapted to customer needs
- Very compact machine design
- Small footprint of machining center
- Excellent accessibility
- Available with Siemens or Fanuc control
- Modular machine structure
- Proven MAG Powertrain principle
- Directly driven table
- Column with X/Y cross slide
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The entry level machine (XR 1500) has a 10,000rpm, 30kW (40.2hp) 40 taper SKF belt-driven spindle. Faster spindle speeds are available on the more advanced (XR 1500 HP) model which provides users with 15,000rpm from its 30kW (40.2hp) 40 taper SKF directly-driven spindle. And the last model in the range is the XR 1500 HPD - a real powerhouse of a machine - that comes with a ZF two-speed gearbox and achieves 7,500rpm and 764Nm torque (557ft-lb)from its 30kW (40.2hp) 50 taper SKF belt-driven spindle. All spindles are specified with face and taper capability.
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The most advanced comact design - Next Generation Machining Center
Hyundai-Kia Machine vertical machining center series accomplished super power heavy duty cutting with high accuracy, high rigidity and high precision, based on minimized heat distortion super precision spindle with angular contact ball bearing and rigid mechanism. Hyundai-Kia Machine vertical machining center series could be born because traditions of long time machine builder, his Know-How and mixture of newly developed technology.
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The VMC 6535 40 Taper and VMC 6535 HTX are robust VMCs designed to deliver high material removal rates and reduced part cycle times while holding increased positioning accuracy and repeatability. They feature heavy cast iron construction, flame hardened box ways, high power spindle performance and high capacity dual arm tool changer.
Our newest VMC 6535 HTX features 441 ft-lbs torque, 48 HP and extra large 63 mm ballscrews. The VMC 6535 HTX has been designed to optimize heavy-duty cutting operations for aerospace, defense and automotive parts suppliers.
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