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HPM machines are intended for the universal production of high-quality parts with 3, 4 or 5 axes. State-of-the-art motor-spindles, direct drive round and swivelling axes and the solid machine body offer the very best conditions hand in hand with modern tools to achieve precise and economical production.
The UCP range was specially designed to meet the demanding requirements for multi-axis, high accuracy machining in die/mould, aerospace and motor sport applications.
The range was designed using, the latest materials and technology, to ensure the dynamic features required for high power high speed machining of multi-axis parts.
The VCP range was specifically designed to meet the highly demanding requirements of the mould and die industry as well as the production of parts requiring high accuracy.
The range was designed using the latest materials and technology to ensure the dynamic features required for high speed machining.
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DATRON M7 HP
The new DATRON machining system M7HP will substantially increase your machining speed and quality. With a floor space of only 1,300 mm x 1,300 mm this compact machine offers a traverse path of 520 mm x 650 mm x 240 mm. The solid Granite construction ensures very dynamic CNC milling and at the same time high surface quality. Robust high-torque machining spindles or precisions spindles up to 50.000 rpm are available, tailored to your application requirements. With this compact and low-priced “power house” the precise machining of Aluminium and Plastics in 2D or 3D can now be carried out much more effectively and economically.
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FB127
The FB127 vertical machining center has been developed with all of the various machining elements needed for high-accuracy jobs that do not allow even a few microns of error. Among other products, the FB127 is well-suited to machining ultra-precise jigs, pressure plates for dies/molds and X-Y tables for precision machines. An ultra-low vibration spindle facilitates fine boring, and outstanding dynamic performance free of lost motion supports contour machining A jig grinding head attachment is also available for machining hardened materials. In addition, Hale Machining can be done with non-rotary tools using the Cs axis, and high-quality machining can be performed with a ball end mill. These and other remarkable capabilities of the new FB127 go far beyond the normal performance of ordinary machining centers.
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MCV 2000
Spindle
Type of tool shank BT 40 / CAT 40 / DIN 69871A BT 50 / CAT 50 / DIN 69871A
Max. spindle speed 10,000 / 12,000 / 20,000 rpm (Op) 4,000 rpm
Spindle motor 15 / 18.5 kW 22 / 26 kW
Type of transmission Belt Gear Box
Table
Table size 2,200 X 1,000 mm(86.6 X39.4 ")
Floor to table 810 mm(31.9 ")
Max. table loading capacity 3,000 kgs(6600 Lbs)
T-slot (no x Width x Pitch) 6 X 22 mm X 160 mm(6X0.9 X6.3 ")
Spindle center to column 1200 mm(47.2 ")
Travel
X-Axis 2,050 mm(80.7 ")
Y-Axis 1150 mm(45.3 ")
Z-Axis 760 mm(29.9 ")
Spindle nose to table 200-960 mm(7.9 -37.8 ")
Feed system
Rapid traverse speed X / Y: 20 M/min(787.4"/min) , Z: 15 M/min(590.6"/min)
Feed motor (FANUC) X / Z: 30 Nm (4.5KW) , Y: 22 Nm (3.8KW)
Ball screw diameter & pitch X: 63 mm(2.5 ") Y:40 mm(1.6 ") Z:50 mm /10mm(2.0/0.4")
Cutting feedrate 1-10,000 mm/min(0.04-393.7"/min)
Type of transmission X/Y: Direct mounting , Z: Belt
ATC
Tool storage capacity 30 Tools / 40 Tools (Op) 32 Tools / 40 Tools (Op)
ATC type Arm type
Max. tool diameter 76 mm ( 3" ) 127 mm ( 4.9" )
Without adjacent tool 150 mm ( 5.9 " ) 229 mm ( 9 " )
Max. tool length 350 mm ( 13.8" ) 400 mm ( 15.7" )
Max. tool weight 8 kgs ( 17.6 Lbs ) 18 kgs ( 39.6 Lbs )
Tool changing time (Tool to Tool) 2.5 sec 3.5 sec
Tool changing time (Chip to Chip) 5.5 sec 5.5 sec
Method of tool selection Random selection
bi-directional magazine rotation
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The Storm machining centers - with the Storm 1100, Storm 1400, Storm 1900 and Storm 2500 ranges, along with the Storm 940 and Storm 1250 versions with tilting table - are characterised by their considerable robustness and flexibility and have been designed for heavy machining on medium/large sized workpieces.
Excellent results in terms of accuracy and efficiency in any type of environment are guaranteed by the following features :
- the machine structure is thermally stabilised;
- static and dynamic functioning, even under the most demanding working conditions, is optimised through Finite Element Analysis;
- the prismatic guides make use of a hybrid sliding system: roller slides for static load support with low friction and turcite slides on grinded guides in hardened steel for best vibration damping;
- all the guides are carefully isolated from hot swarf to avoid thermal distortion;
- the Y vertical axis is balanced through a closed loop hydraulic system;
- the direct measuring system is based on pressurised optic scales.
Modularity and expandability permit the creation of a customised product, which can be integrated in flexible cells and production systems for non-supervised machining.
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HS650L
Super High-accuracy milling machine
The Sodick dynamic linear technology comes into operation with the new Sodick high-speed milling machine HS650L as well.
The very high specification for the HS650L results in extremely high levels of accuracy, far beyond those normally associated with high speed milling, making it particularly appropriate for mould and die applications which call for maximum precision and surface quality, for example in the optical and electronic communication sectors.
This high precision, linear motor drive machining centre offers the high rigidity, accuracy and performance that customers have come to expect of the smaller HS430, but with a larger table, extended stroke and open height, increased maximum tool length, and double the linear motor output power.
To ensure that the very high levels of dynamics and precision can be applied optimally to work-pieces, the HS650L machine bed features a cast construction for rigidity and stability – as evidenced by the machine weight of 7,200kg. However, while the machine itself offers solidity and strength, the software to operate it is lightning fast state-of- the-art technology, using the Sodick Motion Control closed regulating system which ensures that impulses from the direct measuring system are sent via the CNC core in real time, without detours, directly to the drive regulator.
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Direct drive spindle use heat proof design as well as vibration reducing design. Improve rigid tapping quality. The belt-less design eliminates the noise, temperature and vibration cause by belt.
Table size 930x500mm
Table T-slot (WxN) 18mmx4
Max. table load (Center) 500kgs (1100lbs)
X travel 860mm
Y travel 540mm
Z travel 770mm
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The new Richmond VMC Range comprises 3 models (VMC 600 - VMC 800 - VMC 1000)
Delivering the highest productivity and reliability for your money.
Features:
Fanuc control system, motors and drives
- Simple to program and to operate
Fixed, pre-tensioned 40 mm ground ballscrews and THK ways
- Ensures usable power and precision irrespective of cutting conditions
Heavy duty 15 mm thick, low stress, ribbed cast iron walls
- Heavier machine, dampens vibration and minimises thermal growth
Class leading 625 mm throat capacity
- Extends capacity for larger jobs
Richmond electronic tool magazine
- 20 Station capacity
Extra heavy duty guideway system
- High precision 0.0025 mm repeatability and increased load capacity
A 600 Group machine
- You can buy with confidence
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UVM-450C has been developed with the concept of high speed and high quality machining, providing High Precision Aerostatic Bearing Spindle,This is a high precision machine and one of application targets is a mold of a light guiding plate from small to medium sized LCD panel by 19 inches. F-MACH443, F-MACH643 and UVM-350B are growingly combined with UVM-450C.
Molds for a light guiding plate
Precision molds from small to medium size
Precision parts related to semiconductor
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Travel
- X-axis travel (Longitudinal movement of table): 800mm
- Y-axis travel (Vertical movement of spindle head): 650mm
- Z-axis travel (Cross movement of Column): 700mm
Table
- Table working surface: 500×500mm
- Table loading capacity: 800kg
Spindle
- The highest revolving speed: 10000min-1 [15000min-1, 18000min-1]
- Spindle taper hole: 7/24 taper,No.50(BT50)
Automatic tool changer
- Tool storage capacity: 60 tools[90 and 90-450]
APC/PLS
- The number of palettes: 2nd page / [6th page ]
NC equipment: FANUC 31i-MODEL A5
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Mold.Plus-800
Incorporating box slideways, high accuracy scale feedback system on all axes, a 20,000 min-1 spindle, Matsuura's renowned Thermal Growth Compensation System & sustained positioning accuracy of 1 micron, the Mold.Plus-800 is the machine for all modern mold and die makers.
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- Cost-down is available by high speed ATC and remarkable rigid tapping speed
- Soft to human machine with oariety of support soft
- Closed to BT40 class high rigidity machine.Wide range of machining is applicable.
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The V77 vertical machining center has been specifically designed to minimize thermal distortion for part precision and enhance higher quality finishes on die/mold output. The V77 provides environmentally-controlled machine accuracy enhancements, such as Makinos patented core cooled, under-race lubrication system which minimizes spindle distortion and twin shield-style splash guards to reduce the effect of temperature change in the factory. Available with either a HSK-A63 Taper - 20,000 RPM or a HSK-A100 - 12,000 / 18,000 RPM spindle, the V77 can rough and finish hardened steel cavities/cores far more efficiently than general purpose machines. Rigid linear guides and twin ball screws are adopted for the Y-axis for a work piece up to 2.5 ton.
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TR-HSC SERIES
•Longitudinal traverse, "X" axis: 2,500 and 3,500 mm
•Vertical traverse , "Y" axis: 1,400 mm
•Cross traverse, "Z" axis: 1,200 mm
•Table width: 1,200mm
•Rapid traverse "X, Y, Z" axes : 35,000mm/min
•Feed range: 5-20,000 mm/min
•Digital CNC Heidenhain (Selca, Siemens, Fidia)
•Automatic indexing heads 32kW, 4.000 (5000) rpm with coolant through the spindle possibility.
•High speed heads 15,000-30,000 rpm
•ATC 20 (30,40) tools.
•CE Full splash guards
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CNC BED TYPE HORIZONTAL AND VERTICAL MILLING MACHINE
HIGH PERFORMANCE
MODEL KFC-AR
- Centralized control panel.
- Numerical Control (DIGITAL).
- Push-button panel with electronic handwheel.
- Rack and double motor and pinion in longitudinal movement.
- Ball screws in cross and vertical movements.
- Counterweight with direct hydraulic cylinder in vertical movement.
- The three movements guided with preloaded roller packs over hardened and ground steel guideways.
- Hydromechanical tool clamping.
- 45º head, manual rotations.
- Spindle orientation.
- Spindle taper: DIN 69871 A 50(*).
- Hydraulic unit.
- Automatic lubrication.
- Electrical cabinet, with temperature conditioner.
- Coolant equipment JUMA+GAIN-60, tank 1.000 l, 30 l/min, 10 bar. (*)
- Protections .
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Milling systems featuring high dynamic performances for the machining of medium size parts. 3 milling heads are available in order to make available the most suitable configuration for each spe-cific need (3-axis, 3+2 axes and 5 continuous axes ma-chining).
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The XR 500 HSC high-speed VMC is ideally suited to the machining of graphite and copper electrodes, as well as pre-hardened materials. Competitively priced this high-performance machine features impressive acceleration rates, latest generation controls and responsive servo system just to name a few.
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New Leader of Vertical Tapping Center
Spindle Structure of 12,000rpm is Designed for Tapping
Less than 1 second it need to reach max. spindle speed, 12,000rpm : 0.6sec
Realizing 1G (9.8 m/s ) acceleration [VX380T only] with a rapid traverse of 56m/min (2,205ipm)
Rigid Tapping at 6,000rpm
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V33
Table
Table size 1,050 X 600 mm ( 41.3 X 23.6 " )
Floor to table 855 mm ( 33.7 ")
Max. table loading capacity 1,000 kgs( 2200 Lbs )
T-slot (number x width x pitch) 6 X 18 mm X 100 mm( 6 X 0.7 X 3.9 ")
Spindle center to column 600 mm ( 23.6 ")
Travel
X-Axis 850 mm ( 33.5 " )
Y-Axis 600 mm ( 23.6 " )
Z-Axis 510 mm ( 20.1 " )
Spindle nose to table 120 - 630 mm( 4.7 X 24.8" )
Feed system
Rapid traverse speed 32 M/min ( 1259.8 " /min )
Feed motor (FANUC) X/Y: 3.0kW (12 Nm) , Z: 7.0kW (30 Nm)
Ball screw diameter & pitch X, Y : 45 mm ( 1.8 " ) Z:50 mm ( 2.0" ) / 12mm ( 0.5" )
Cutting feed rate 1 - 10,000 mm/min ( 0.04-393.7 "/min )
Type of transmission Direct mounting
ATC
Tool storage capacity 24 / 32 (Op) / 40 (Op)
ATC type Arm type
Max. tool diameter 95 / 76 / 76 mm ( 3.1 / 3.0 / 3.0 " )
Without adjacent tool 185 / 127 / 127 mm ( 7.3 / 5.0 / 5.0 " )
Max. tool length 300 mm ( 11.8 " )
Max. tool weight 8 kgs ( 17.6 Lbs )
Tool changing time (Tool to Tool) 2.5 sec
Tool changing time (Chip to Chip) 5.5 sec
Method of tool selection Random selection
Bi-directional magazine rotation
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HS430L
Sodick's high-speed linear machining centre.
As a pioneer in the use of highly dynamic linear drives in machine tools, and based on years of experience with over 10,000 linear EDM machines, Sodick is presenting a new generation of high-speed linear machining centres with linear drives in all axes – the HS L series
High acceleration rates > 1G, maximum stability and the highest degree of precision down to the nano realm are the top attributes of this innovation, which heralds a new era in milling tools. Not least because the handling of the machine is extremely easy and safe, thanks to the Windows-based CNC controller combined with Sodick Motion Control software.
Unlike the conventional method of separately executed rough and fine milling, this new technology combines both these machining passes in the one operating mode. The solution is a rapidly rotating and traversing tool of small diameter that cuts to fine depths.
Fine depth milling
Small diameter cutting tools are ideal for minimising the cusp (residual surface roughness after cutting) and therefore milling resistance. The result is enhanced dimensional accuracy, surface finish, and tool life.
High Speed Milling
High-speed milling shortens cycle times and therefore the whole machining period. Other advantages are improved surface qualities, multi-purpose tools, and minimising chip sizes for ease of disposal. In addition, this technology does not require coolant, so dry (semi-dry) machining is also possible.
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Features :
- Frame design using finite element analysis
- 24-station, swing-arm automatic tool changer
- High-speed (12,000 rpm) cartridge spindle design with coolant ring
- Heavy-duty roller-type linear guideways in all three axes
- Large-size pre-tensioned ball screws
- Dual linked front doors for easy access
- Servo-driven Z-axis travel for smooth contour machining without mechanical counterweights
- Robust control software and user-friendly, ergonomic control panel
- Rigid tapping
- Artificial intelligence with nano-grade interpolation contour control
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The Rapid milling machine family, has been developed using the latest technology. It offers excellent versatility and yet superb rigidity, all of it at a high dynamic performance that allows to reduce costs and improve productivity.
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Mikron Ultra High-Speed Machining Centres XSM
With the worlds fastest control Mikron, the pioneer in HSC technology, has developed the XSM product line to meet the requirements of the rapidly developing high speed machining technology market. The XSM has been developed from the well-known HSM line, with the addition of the world's top level of feed rate, acceleration and control performance. These exacting requirements have been met by using the best components available in the world market.
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High Speed Vertical Machining Center
FX-2
The latest Matsuura Hi-Tech Spindle 38,000 min-1 & Spindle Thermal Displacement Conpensation & Scale Feedback System for all axes.
Providing the ultimate in machining performance for the production of high precision, intricate geometry components.
High Speed Vertical Machining Center FX-2
Travel:X/Y/Z mm (in.)550 / 410 / 460 (21.65 / 16.14 / 18.11)
Working Surface mm (in.)860 x 400 (33.85 x 15.74)
Loading Capacity kg (lb.)400
Spindle Speed min-1 38,000 : BT30
Rapid Traverse:X/Y/Z m/min (ipm)30 (1,181.1)
Number of Tools 30 : BT30
NC System Matsuura G-Tech 30i
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Patented sealing of all machine elements, therefore also ideally suitable for machining of graphite and other dust-creating abrasive materials without retooling, additional extraction equipment and other forms of restrictions.
Temperature stabilisation of the complete machine frame for highly accurate production, water-cooling of bearings and spindle nuts as well as the milling spindle by means of an extra cooling sleeve.
Integrated chip conveyance - simple disposal
Accessibility of the work area is particularly easy from 2 sides and visibility is excellent
Environmentally-friendly spray cooling - no disposal necessary
Part loading with crane possible, front door opens roof
Automatic loading of pallets and / or tools is possible with a robot by means of a door at the front
Tool changer - dust protected and with integrated laser measuring equipment
Laser measuring equipment for length and diameter measuring as well as checking and profile determination of the milling tool in use.
Digital drives with Sercos interface
2 encoder systems, with high resolution in each axis for greatest accuracy and dynamic response.
Control technology, matched to the mechanical system of the machine, for movement completely free of contour variations
Machining precision depends on the application
Workpiece probing with Infrared 3D probe for fast setting up
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Patented sealing of all machine elements, therefore also ideally suitable for machining of graphite and other dust-creating abrasive materials without retooling, additional extraction equipment and other forms of restrictions.
Temperature stabilisation of the complete machine frame for highly accurate production, water-cooling of bearings and spindle nuts as well as the milling spindle by means of an extra cooling sleeve.
Integrated chip conveyance %u2013 simple disposal
Accessibility of the work area is particularly easy from 2 sides and visibility is excellent
Environmentally-friendly spray cooling %u2013 no disposal necessary
Part loading with crane possible, front door opens roof
Automatic loading of pallets and / or tools is possible with a robot by means of a door at the front
Tool changer %u2013 dust protected and with integrated laser measuring equipment
Laser measuring equipment for length and diameter measuring as well as checking and profile determination of the milling tool in use.
Digital drives with Sercos interface
2 encoder systems, with high resolution in each axis for greatest accuracy and dynamic response.
Control technology, matched to the mechanical system of the machine, for movement completely free of contour variations
Operational accuracy, depending on use, with the accuracy being restricted by the machining process and not the machine itself.
Workpiece probing with Infrared 3D probe for fast setting up.
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DATRON MV
Large format milling machines
DATRON's large CNC milling machines of the ML series are specially designed for fast, clean and precise machining plates. Due to the high precision milling, especially with the aluminum and plastic plate processing outstanding results.
The DATRON ML-Series machines is equipped with various work areas.
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A range of CNC profilers with 3, 4 or 5 interpolated axis, for the high speed machining of very large panels made from aluminium and light alloys.
- Applications -
Machining of structural aircraft components. Milling mono-layer or multi-layer for flat parts of aircraft industry.
- Versatility -
The machine can be fitted with a wide range of alternative working units, with 3,4 or 5 axes and with a toolchanger magazine. CMS proposes different solutions of working tables to meet every customer's requirement.
- Strong rigid structure -
The rigid stabilised steel structure with fixed bridge design, table integrated to the base (Y axis with moving gantry) and the extremely rigid and strong mechanics, give high levels of accuracy, dynamism and reliability even when milling at high speeds.
- Productivity -
The machine can be supplied with different working planes equipped to carr y out the automatic loading and unloading as well as piece part recognition.
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Chip auger or optional conveyor for chip removal
Huge fully ground machine table with 5 T -Slots
Automatic lubrication
Spindle cartridge cooling system
15HP closed loop WYE/Delta spindle motor with options to 30 HP
Spindle options to 15,000 RPM
AC Yaskawa Digital Servos
110mm O.D. 5 bearing spindle with air-purge seal
Inverted rail design in X axis means table support is always centered under the spindle
1000 IPM X, Y, Z rapid traverse, Optional 1600 IPM
Fully ground double anchored ballscrews
High speed Centurion PC based conversational control
Networking capable
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Vertical milling machines, Vertical machining centers 
