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Features:
- Low level Indicator light
- Pressure regulator with water removal for incoming air
- Single valve operation to pressurize and discharge pot
- Abrasive rated discharge valving
- Cover and Screen
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Abrasive storage hopper
TSA I
Application in all the systems:
The TSA I was conceived to adapt on all new systems LDSA or already in service Its implementation does not require any adaptation and can be installed without overcost on a system already in production.
The TSA can also adapt to the other systems of the market, and for the majority without modification.
A tested technology:
The TSA was conceived by using principles simple and known, it integrates a valve into guillotine planned for an operation in an abrasive and corrosive environment.
One long period of in situ tests enabled us to validate one exceptional lifespan without any maintenance operation.
Safety:
The TSA respects all the security standards in force and is delivered with an integrated scale.
The opening of the big-bag requires cutting tool, therefore no risk that the operator cuts himself.
A strong point: facility of use:
The operation of the machines of cutting by abrasive water jet, requires an increased availability of the operator and an important autonomy for a work without operator.
With the TSA you can directly store a big bag of 1 ton or 2 tons and to have a very great autonomy.
The big bag is in charge with a means of handling (overhead travelling crane or lifting truck), it is then open via a trap door of access envisaged for this purpose. The big bag provided by LDSA does not require a cutting tool to open them on the lower part, a system "sock" is envisaged.
The big bag once opened, it is enough to open the guillotine valve and the system automatically filled SAEB ERAKAT.
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FANUC robots can capitalize on FANUC’s strong experience in Factory Automation:
- the robots have a special design with slim arm and wrist to allow operations in confined areas
- the new M-710iC series (20 to 70kg payload) is especially designed for machine tending
- most FANUC robots have flip over capability to operate in narrow spaces
- FANUC robots offer among the best cycle times in their class
FANUC robots bring advanced intelligence to increase the reliability and precision:
- unmanned operation is possible thanks to FANUC vision system, which is now directly integrated within the new R-J3iC controller as standard
- line tracking and multiple arm software can be coupled with vision to increase flexibility
- intelligent software options such as soft float and high sensitive collision detection ensure protection of robot, tooling and parts
- FANUC force sensor can be used for sensitive handling operations
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MACHINE TENDING ROBOTS & SOLUTIONS:
SIA20 robot (20 kg payload) features a revolutionary 7-axis design with best-in-class wrist performance characteristics that enables amazing freedom of movement, coupled with the ability to maneuver in very tight areas. Short axis lengths/extreme motion flexibility allow it to be positioned out of the normal working area without limiting the motion range of any axis.
EH-series “Expert Handling” robots set a new standard for speed for large robots. These high-speed, high-payload robots are specifically designed for high duty cycle handling applications and offer superior performance.
HP-series “High-Performance” robots (payloads from 3-600 kg) are extremely versatile, general-purpose manipulators that excel at a wide variety of applications. These six-axis robots can be floor-, ceiling- and shelf-mounted for flexible layouts.
LoadWorld® is a flexible automation solution for machine tool tending. Pre-engineered modules include a Motoman robot, plus options for grippers, conveyors, part positioners, pallet floor locators, part cleaners and markers. Plug-and-play electrical connections facilitate integration. Motoman has standard electrical interfaces available for Haas, Mazak, Daewoo/Doosan, and Okuma machine tools.
EasyLoad™ machine tending software uses a conversational approach to speed programming and enhance productivity by reducing robot downtime for teaching. Using graphics, rather than text, and a touch screen interface on the Motoman NX100 robot programming pendant, EasyLoad guides users through simple step-by-step procedures to create complete, custom robot programs for the desired machine tending process.
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Machine loading and unloading typically requires fast speed for improving process time efficiency. Nachi robots have a combination of high top speed, fast acceleration, and high accuracy.
The Nachi controller includes collision detection software to improve the response of a misloaded or damaged part. Additional axis slide options are available to extend the robot capability to tend several machines at once.
Nachi robot series applicable for machine loading:
- MR Series
- MC Series
- VS Series
- SC Series
- ST Series
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FANUC robots can capitalize on FANUC’s strong experience in Factory Automation:
- the robots have a special design with slim arm and wrist to allow operations in confined areas
- the new M-710iC series (20 to 70kg payload) is especially designed for machine tending
- most FANUC robots have flip over capability to operate in narrow spaces
- FANUC robots offer among the best cycle times in their class
FANUC robots bring advanced intelligence to increase the reliability and precision:
- unmanned operation is possible thanks to FANUC vision system, which is now directly integrated within the new R-J3iC controller as standard
- line tracking and multiple arm software can be coupled with vision to increase flexibility
- intelligent software options such as soft float and high sensitive collision detection ensure protection of robot, tooling and parts
- FANUC force sensor can be used for sensitive handling operations
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Rack loaders an unloaders.
These equipments allows loading or unloading of cans automatic or semi-automatic, achieved an important cost reduction in produccion line.
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The SpeedFeeder is specially designed for quick and easy handling of sheet metal parts in presses and other metal processing machines. Up to 4 units can be mounted on the same Y-beam. With the units connected to one control system the axes can be synchronized to provide parallel operation.
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Blank loaders
to feed single presses and press lines. The cut blanks are delivered to the blank loader as a stack. After blank isolation the top blank of the stack is lifted by suckers or magnets to be transported to the transfer equipment or to a conveyor belt.
If required we can guarantee a production without interruption during stack exchange.
The transfer operation of the blanks from stack to the transfer system or conveyor belt can be realized with feeder or robot. In both cases, a continuous production are possible.
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The patented clamp feeder VEGA Bialternato® has unique characteristics that put it at the top in terms of precision and versatility.
Using CNC grippers means that all materials, even the most delicate, with thickness ranging from 0.2 to 2mm, can be processed mar-free.
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AUTOMATIC STACKER
* All sections framework.
* Length 2 to 6,5 m.
* 4 to 5 layers / min.
* In option : setting to length before stacking.
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The GN Robotic Stacking unit is a complete product handling system designed to improve the performance of the GN thermoformer.
Vacuum cups attach themselves to the product prior to stripping from the web and places the parts in stacks.
Design Features
- Ensures consistent part separation from web
- Simple, inexpensive tool specific change parts
- 5 minute set-up
- User friendly operation
- Easily adapts to existing GN thermoformer
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We supply various types of plaque and belt buffer systems in FIFO or FILO execution working as well with our machines as with any other packaging equipment.
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► Independent pipe hopper for pieces
Ø 3 to 25 mm
length 70 to 400 mm
(Synchronisation with the machine)
► Blade elevator for pieces
Ø 6 to 50 mm
length 50 to 600 mm
(Synchronisation with the machine)
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HIGH-PRODUCTIVITY SOLUTIONS
Learn about our High-Productivity Solutions, including our Automatic Pallet Changer for VMCs, our Automatic Parts Loader and our Automatic Bar Feeder for the SL Series Lathes.
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"ONE" by Pietro Cucchi is a new single-spindle loader for fixed and sliding headstock Swiss-type lathes. This product was created to meet the specific needs of a market that increasingly requires flexibility, user-friendliness and high production rates. This completely new design succeeds in controlling and limiting the instability of the rotating bars, reducing setting and machining change times, and eliminating the use of the lathe stock stop. Furthermore, an innovative system synchronizing the bar pusher with the lathe headstock increases speed and production rates.
+ ACCURACY
- Maximum bar positioning accuracy (less than 0.2 mm) thanks to the axis motor
- Sliding headstock lathe synchronization based on an electric axis system
+ STABILITY
- Just one oil bath lubricated bar guide channel
- Automatic spring bushing inside the lathe spindle
- Oil bath lubricated pneumatic bar centering device between loader and lathe
- Steel structure weighing 1500/2300 Kg. (depending on model) anchored to the floor
+ FLEXIBILITY
- Withdrawing and unloading of bar crop-ends with new self-centering
pneumatic ejector
- Centralized adjustment of bar rack
- Bar pusher collet with quick pin fastening system
- Retractable independent top unit
- Colour matching with your lathe
- Version with bar load side and symmetrical control panel
+ PRODUCTION RATES
- Feed rate up to 1.5 m/s
- No limit on the speed of bar rotation
- No stock stop needed with positioning tolerance less than 0.2 mm
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- This barfeeder is suitable for small and precision spare parts such as watches, electronic components, etc.
- Hydraulic-type, high loading, ensuring rotational speed up to 20,000 rpm.
- Employs MITSUBISHI AC servomotor to transmit.
- Adopts PLC control circuit which features excellent stability and easy to operate.
- Various parameter settings, alarm detection and function display.
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- Shortened structure length suits all types of CNC lathes.
- Various parameter settings, alarm detection, and function display.
- Employs MITSUBISHI AC servo-motor to transmit.
- Adopt PLC control circuit, high stability, easy to operation.
- Adopt high-density steel structure, ensuring rigidity and durability.
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Bar feeders that perfectly complement the capacities of the DECO lathes!
Bar feeders, 100% designed and developed in harmony with the machines for which they are intended.
- Your guarantee that the loading solution corresponds exactly with the capacity of the lathes for which they were developed!
- Use a dedicated bar feeder! The complete machining solution thus created is your performance guarantee for your DECO or MULTIDECO lathe!
Bar feeder for the DECO - single-spindle
Main features:
- Reduced space requirement
- Optimum integration
- Guaranteed bar guidance
- Machine incorporated control
except for the SBF 210, which has a bar feed mounted control panel
- Easy handling and programming
- Joint development between machine and barfeed
- Sole supplier responsibility for machine and bar feeder
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Move S2
The Move provides an innovative answer to the difficult choice between the two usual bar working philosophies of either regular length bar stocks, or short bar stocks. The “half-bar” concept of the Move combines the qualities of the two working philosophies, and reduces significantly their disadvantages. It offers new expectations of production return. In a few words “reduces to increase”.
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- Increasing production by reducing labour: this is the key to the success of BASIC, the new automatic bar loader by Pietro Cucchi for multi-spindle lathes, available for 5, 6 or 8 spindles. A solution for lathe automation with no changes to the original feeding mechanism.
- By removing the stock reel, it can be connected to any multi-spindle lathe model.
- The entire range of diameters can be machined thanks to a bar guide channel with a diameter that corresponds to the maximum capacity of the lathe.
- It provides a compact assembly with very limited dimensions, especially the length.
- The new fork centring devices reduce the swinging movements of the bars in the guide channels. In this way the entire range of diameters - from the minimum to the maximum - can be machined in a single channel.
- Hexagonal bars can be machined by means of an additional device available separately upon request.
-Practical, simple and reliable: the bar is loaded into the guides by a series of pneumatic devices. Then, the electrically operated bar pusher pushes the bar through the feed finger until inside the collet of the lathe. During the machining stage, the bar is fed by the lathe feeding system (feed fingers).
- The palmtop-type portable control panel features complete diagnostics functions and allows you to set the speed control, the power of the bar pusher and all operating parameters.
- Models available for bars in 3.3 m and 4.0 m lengths.
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The revolution brought about in the bar loading phase by a series of mechanical innovations led to the creation of the "COMPACT" loader, which compared to the "STANDARD" models boasts the considerable advantage of carrying out the same machining operations in less space. Now our clients can freely choose the solution best suited for their working needs, without forgoing quality and flexibility, with all the innovations and inventions developed by Pietro Cucchi within this system: centring devices, spring bushes and also bar bundle loading that guarantee the highest level of automation in the loader feeding phase, where high production rates are required.
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- Mitsubishi servomotor and AX2N PLC.
- All other settings are keyed in on the screen.
- Adjustable faceplate conforms to operator use.
- Easy to operate by remote control box.
- Various feeding torques can be applied on different diameters, weights and lengths to minimize to distort the bar.
- Automatic positioning to the spindle center without any manual adjustments.
Material size is directly input on the screen.
- Loaded material impacts and rests on urethane.
- Easy to change spindle linear and maintain. It is unnecessary to purchase optional sliding rail.
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The ASR X-32PN2 is a high-performance magazine-loaded bar-feeder designed to accurately follow the rapid-traversing movement of sliding-spindle-type CNC lathes. Accurate control of the bar-feed movement, including acceleration and deceleration, is made possible by a servomotor. The latest oil-type bar-supporting mechanism and a large-size, roller-type bar support at the front end and at the mid-portion, enable stable operation during the high speed turning.
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Exceptionally accurate, reliable, productive... but also noiseless
The multi-spindle loader of the "STANDARD" series by Pietro Cucchi are by now recognized and highly regarded all over the world. They were the first to introduce a series of advantages, combining accuracy, reliability, high production rates, and noiselessness. They experienced a continuous progress thanks to research and the introduction of a series of pioneering features which have confirmed their success year after year:
- The stock reel and the lathe feeding system have been completely removed
to turn the machine into a wholly automatic loader.
- Removal of the feed fingers and consequent increase in the machining
capacity of the lathe.
- Bar feeding is performed by using a hydraulic motor for each spindle.
A hydraulic distributor controls the flow of each motor, allowing feeding
in multiple positions simultaneously.
- Reduction of loading times down to 18", thanks to complete automation with an increase in lathe productivity by up to 45%, without the need of limiting the spindle rotation speed or setting the drum indexing speed.
- The use of die-cast components made of a particularly resistant and
soundproofing synthetic resin in the bar guide drum allowed for a remarkable reduction in vibrations and the noise generated by the rotating bars.
The choice (upon request) of the latest Pietro Cucchi innovations - rotating centring devices, automatic spring bushes and fork centring devices - further adds to this benefit.
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Quality by Pietro Cucchi in a compact size
The revolution brought about in the bar loading phase by a series of mechanical innovations led to the creation of the "COMPACT" loader, which compared to the "STANDARD" models boasts the considerable advantage of carrying out the same machining operations in less space. Now our clients can freely choose the solution best suited for their working needs, without forgoing quality and flexibility, with all the innovations and inventions developed by Pietro Cucchi within this system: centring devices, spring bushes and also bar bundle loading that guarantee the highest level of automation in the loader feeding phase, where high production rates are required.
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Bar feeder for the MULTIDECO - multispindle
ROBOBAR MSF-832/6
- the incorporated bar feeder provides major benefits such as simplied loading and reduced handling
- loading operations by stacker, calibration, positioning and bar feed are automatic
- the interchangeable, synthetic bar guides have a mechanical lock and oil bath system
- version for 3m and 4m bars
- the «end of bar
- soft» design controls the risks inherent in short parts
- the display of alarms and the inputting of variables are managed on-screen and on the console of the PNC 16i of the MultiDECO. «Only one user interface»
- the general design of the Robobar MSF 522/6, MSF 522/8 and MSF 832/6 bar feeders is a guarantee of fault-free operation and full integration with the MultiDECO machines
- electrical and pneumatic energy (no hydraulic energy)
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Blank Destacker BF has been developed specifically for feeding sheet blanks into fully automatic press lines. The primary function is to separate and pick up one blank at a time for feeding the press line. The destacker can also facilitate additional processes, such as lubrication or centering of blanks prior to feeding.
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Cut-to-length-lines
The automation of processes in the metal forming is the basic precondition to meet the high needs on quality and productivity standards. The Automatic-Systeme Dreher GmbH, specialized in the automation of processes in the metal forming offers, among other equipment, blank stacker and unstacker for presses too. Such plants are used to uncoil and straighten the sheet metal and to feed with roll feeders to metal shears or presses. The rectangular or trapezoidal metal blanks may stack via destacking equipments or feed directly via conveyors, etc. to a subsequent processing machine.
For stacking, we can offer both simple and continuously working operating systems with automatic stacking and pallet exchange. The integration of customs equipment is a matter of course.
As with our individual machines the sheet width up to 2050 mm and sheet thickness of 0.1 to 12 mm are available.
Blank stackers and unstackers for presses are used for the reasons of flexibility, storage space and costs, in addition to household appliances manufacturers even from automotive suppliers and enable optimal utilization of large press lines, as well as individual transfer presses.
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Machine feed
