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Double-shaft-shredder (pre-und re-shredding)
Throughput capacity up to 100 tons/h. Economic coarse reduction by the inteligent double-rotor technology. Pre- and re- shredding of used timber and green waste, municipal and industrial waste as well as rejects.
Application
For municipal waste, bulk rubbish and industrial waste, old timber as well as rejects.
Specifications
intake opening: 1.250 x 2.100 mm
rotor speed (rpm) approx.: 75-95 rpm
drive: 45-90 kW
no. of tools: 2 x 19 unit
dimensions of the rotors: 2.100 x 500 mm
capacity: 5.000-20.000 kg/h
weight approx.: 12.000 kg
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For municipal waste, bulk rubbish and industrial waste, old timber as well as rejects.
Specifications
intake opening: 1.680 x 3.100 mm
rotor speed (rpm) approx.: 0-55(85) rpm
drive: 2 x 134 (203) kW
no. of tools: 2 x 15 (22) unit
dimensions of the rotors: 2 x 720 x 3.100 mm
capacity: 25.000-100.000 kg/h
weight approx.: 27.000 kg
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The M&J 4000M is a large mobile shredder capable of effectively and reliably shredding virtually any type of material. This includes particularly challenging inputs such as household refuse, bulky waste, construction and demolition waste, chemical waste, industrial waste, tree stumps, carpets, mattresses, railway sleepers, refrigerators as well as compacted waste in bales and rolls. Throughput can be as high as 30–100 tons/hour depending on the type of input, the number of knives specified for the cutting table and the feed set-up.
The M&J 4000M features two extremely powerful shafts running asynchronously and in both directions. The interaction between the knives rotating on these two shafts ensures that the input material is in constant movement, thus preventing bridging and providing maximum shredding capacity.
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Two Shaft Shredder (revisioned shredder)
Model: PHYTON K .128. S
Power: 2 x 75 KW
Drive: Oil-Hydraulic
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The HAMMEL-shredder is a reliable working equipment, because of its robust and clear construction. The use of high-grade steel and the installation of quality products offers you the well-known HAMMEL-standard. We put technical innovations directly into practice and guarantee in this way highest quality and the latest standard.
All HAMMEL-shredders are typical for:
* high performance
* minimum dust generation
* low wear and tear
* very low noise
* no projectiles
* no fire hazard
Drive
* Our primary shredders are equipped with a diesel-hydraulic drive with Caterpillar engines or with an electric-hydraulic drive. The speed control of the shafts works in three steps and depends on the load.
Operating
* Machine operating by 4-channel remote control. The electric version is also available with a separate power unit.
Options
* Increased remote control with different function, for example magnet lift / lower, belt lift / lower, move tracks, speed control, etc.
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Application
For waste or recycling
* Waste milling before combustion (cardboard paper, rigid plastic, ...)
* Waste milling before pelletizing
* Files destruction
* Bulbs, medical waste, drugs, ...
* Metallic scraps (steel, aluminium, copper, ...)
* Plastic.
Working principle
The rotating cutting device consists of 2 or 3 assembled set of cutters, fastened on a shaft.
Fix profiled cutting part are fixed on the mill body.
A screen ensures a controlled corn size of the final product.
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SID rotary shears type I and type S:
The rotary shears of type I and S are driven by two hydraulic motors (one for each shaft).
SID machines of type I possess a hydraulic ejection door for unshreddables integrated in the frame
SID machines of type S may be equipped with a hydraulic ejection door for unshreddables integrated in the hopper
SID rotary shears of type S (-XL) are actually the sturdiest and the most powerful rotary shears around the world, with a maximal power installed of 500 kW
Advantages:
Torque arms and concussion springs, ribbed shafts, quick and easy exchange of all the wear parts, exclusive use of high quality components and materials. These properties allow us to guarantee a longer life time, a higher availability and lower operation costs
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For difficult materials withrnforeign-parts and tramprnmaterial like pallets, boxes,rncable drums, demolitionrntimber, pieces of furniture,rnparticle board, municipalrnand industrial waste.
Specifications
intake opening: 2.000 x 1.600 mm
rotor speed (rpm) approx.: 165 rpm
drive: 2 x 132 / 2 x 160 kW
dimensions of the rotors: 2 x 640 x 2.000 mm
capacity: 5.000-25.000 kg/h
weight approx.: 22.500 kg
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The M&J 1000M is a compact, mobile shredder designed for use on sites where limited quantities of waste need to be processed with considerable efficiency. It is designed to be moved to where you need it, and is available as a towed trailer or semi-trailer, with a hook lift, on crawlers and with hydraulic supports.
The 159 kW diesel-hydraulic power unit makes the M&J 1000M independent of any power supply. Because you can move it easily from one place to another, it makes an exceptionally versatile shredder solution that is ideal for many varying needs.
This is the smallest design in our range, with a throughput of 8–50 tons/hour depending on input, the number of knives specified for the cutting table, and the feed set-up.
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The M&J 4000S stationary shredder is designed to meet the special needs of plants in which the incoming material is extremely varied in both size and composition, and may also contain unpredictable components. The combination of a large cutting table and a twin-shaft shedding system makes it possible to shred almost any kind of material and that there are no problems with bridging.
The two extremely powerful shafts run asynchronously and in both directions. The power is transmitted via a double hydrostatic transmission that makes sure the machine provides full power right from startup, and takes full advantage of all the power for shredding. Variants of this large-size model are available with different mobility systems, including semi-trailer, towed trailer, crawlers and hydraulic supports.
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The M&J 1000S is a stationary shredder with two powerful shafts that run asynchronously and in both directions. The interaction between these two shafts moves the input material around, avoiding bridging and ensuring maximum throughput.
It is the smallest design in our range, with a capacity of 8–50 tons/hour depending on input, the number of knives specified for the cutting table, and the feed set-up.
The modular design makes it easy to adapt M&J 1000S shredders to meet specific operating requirements in new and existing plants. The combination
of relatively small size and highly robust efficiency makes this shredder
very versatile. This means you can use it for shedding an unusually wide range of inputs, even though it is designed for stationary installation.
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The M&J 6000S is one of the largest stationary shredders currently available anywhere in the world. This unit is equipped with two 4-metre-long shafts and an exceptionally large shredding zone approx. 7 sq m in size. Together, these features make this top-size unit ideal for shredding unusually bulky or very heavy inputs, and in large volumes.
In addition, the M&J 6000S is equipped with a powerful electrichydraulic power system.
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Heavy Rasper
Chopping into <30 mm chips (FE-attachments are removed)
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Super Chopper
Pre-chopping into <250 mm
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S120 series
The S120 series has been developed for particularly heavy industrial use. These two-shaft shredders are also known as rotary shears and are suitable in particular for shredding metals and tires. A four-shaft shredder is often used down-stream in a second shredding process to reduce granule size even further, and particularly high through-put rates can be achieved using this combination. Even with low speeds and very high torque the machines are capable of shredding heavy gauge metals. If you need to process very bulky or awkwardly shaped metal objects, a compression feeder will help to ensure the required through-put.
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From lab/pilot to production requirements, Hosokawa Micron Powder Systems offers a complete line of scaleable size reduction technology for the chemical process industries.
Whether you call it size reduction, milling, pulverizing, jet milling, air milling, or simply grinding, we can help. Our broad application expertise allows us to help you select the technology that works best for your application. We are flexible enough to design and supply a complete system for the most unique applications yet our standard offerings are economical and acceptable for most chemical grinding applications.
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When continuously shredding large quantities and volumes or when pre-shredding is required for further procedures, there is no alternative to the ERDWICH two-shaft technology.
It is based on the proven and strong rotor-shearing cutting principle of long standing from ERDWICH, the most implemented of its kind.
The material is sized by the hooks of the knives, pulled in and cut between the knives of the two opposed shafts. The two strong cutting rotors master all materials, even if difficult to shred or large and voluminous.
ERDWICH power is convincing.
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Dual-shaft shredder for wood and green waste
The CRAMBO dual-shaft shredder shreds all types of wood and green waste, as well as pre-treated synthetic fractions, to a set particle size. Slow-running screws with shredding tools minimize fine particle and noise/dust emissions, and build up resistance to contamination.
The particle size is adjustable by simply exchanging screen baskets. A hydraulic drive with load-dependent speed control ensures maximum utilization of motor output. Optional disconnection of the shredding unit from the drive simplifies integration into the system.
Advantages at a glance
* high throughputs with general-purpose use
* aggressive feed with 2800mm long, counter-rotating shredding drums
* variable particle size with less overlengths and low fine fraction
* quick-change system for screen basket and tools – screen basket change in minutes
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Applications
Neue Herbold SB screw shredder / bale breaker is engineered and manufactured with a two fold main function. Its heavy duty design makes it ideal for voluminous materials such as wood pallets, cable drums, sheets of insulation, porous building blocks and when used in the PET bottle size reduction can easily and effectively achieve a cluster free break down of PET baled bottles. Through this extremely effective method of bale breakdown the down stream bottle separation process will be far more precise.
Design
Neue Herbold SB series screw shredder / bale breaker is manufactured with screw shaped shafts that are installed for parallel operation. The bearing mounted shafts are centred in a chamber channel equipped in the lower channel area with a screened surface to scalp off contaminations such as sand and dirt. The size reduction or material breakdown occurs through the meshing of the rotor shaft flights and the counter teeth located at the discharge point.
The screw type flights on the shafts produce a horizontal transport of the material toward the discharge area. The final discharge area can be designed for the specific final material size and through put rate that is dependent on the application.
Advantages
- flexibility in application range
- heavy duty design
- energy-saving size reduction
- low noise level
- extremely high through put rates
- reduced down times
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TWO SHAFT WASTE CRUSHERS
T20/200 and T30/400 have been developed to be installed in large hadling plants of municipal solid waste, industrial waste and hazardous waste, where they may be used both like waste crushers and like shredders for large voluminous waste.
Highly competitive machines that allow to obtain high throughputs thanks to the design of the blades working against the counter-blades (patented system). The blades are designed to allow an alternate cutting action on both of their sides. This requires less cutting force which means a lower wear on all the mechanical parts to obtain the equivalent efficiency of traditional systems.
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10HP TWO SHAFT SHREDDERS
Electric-drive shredders (7,5 kW) is designed for industrial purpose when light and not bulky materials have to be shredded.
Different shredding chamber dimensions, blade types and thickness allow each machine to be tailored to individual customer requirements.
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TWO SHAFT SHREDDERS with hydraulic-drive
Industrial shredders with installed power from 50Hp to 300Hp.
Medium shredders driven by fast hydraulic motors suitable to handle materials even difficult ones such as metal drums and tires.
Different shredding chamber dimensions, blade types and thickness allow each machine to be tailored to individual customer requirements.
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Shredders
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