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On target for each production process is to achieve the highest possible net product and to guarantee the defined quality of the product.
There are several reasons for reducing a product:
-after sack dipping station
-after dryer
-fried product
-recycling process
-enlargement of surface of product
-grinding process
-and further more
When choosing the right delumper, the efficiency of a production process can be significantly increased and production cost can be reduced.
Proof it by trying our test units!
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The CRUSHER is installed at the extraction point of silos, hoppers, containers and allows the crushing of bulk or powder products which have been accumulated after a long storage period.
The CRUSHER enables these products to flow more easily. It is available in 3 versions : steel, stainless, aluminium.
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Desagglomeration of powder blocs according to GMP standard.
Developped for the desagglomeration of powder blocs, the JetBreacker reduces the powder blocs to particles smaller than 10 mm.
Main advantages :
- GMP execution with CIP option
- Compact and mobile execution with bag discharge optionally
- Possibility to be connected to the loading station (silo or Big Bag)
- « High contained » solution up to OEB5
- High desagglomeration efficiency
- Excellent quality and price ration
- More than 15 systems in operation at customers side
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Application
Desintegration of product agglomerates, lumps,...
Example:
* lumps formed in a silo
* filter cakes in front of a pneumatic conveyor
Working Principle
Product falls in the delumper. The lumps are hit by the rotor knives and forced through a grid. The fines pass straight through the grid.
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Tuffer Aerator/Lump Breaker Series 329
The Tuffer aerator/lump breaker effectively reduces moist, semi-moist or dry solids down to grain size. The counter-rotation of the fast moving blades helps to reduce lumps with ease and aerates the material.
The result is a more consistent particle size and a fluffier bulk solid. Material will gravity feed and flow easier, improving overall handling efficiency.
Features:
Abrasion-resistant blades
Air purge shaft seals
Rugged construction
V-Belt drive
Low profile design
Self-cleaning
Low cost
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Clod-crusher E600 knife
Crush and désagglomère the matters taken masses some or compressed.
Electra: INDUSTRIAL materials of crushing, mixes, handling, storage, proportioning, sifting and bagging
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Retsch jaw crushers are suitable for the rough crushing and precrushing of medium-hard, hard, brittle and hard-ductile materials. With their level of performance and safety, they are ideal for preparing samples both in laboratories and industrial plants. A distinguishing feature of the Retsch jaw crusher BB 100 is the capability to adjust the gap to any desired width from 0 to 20 mm. This is your guarantee for output grain size matched exactly to the requirements at hand.
Further models: BB 51 (bench-top), BB 200, BB 300
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We stock the most complete line of high quality laboratory and pilot-plant products for sample preparation and size reduction. Available immediately for mining and industrial applications.
Metso Minerals supplies bench scale jaw crushers, and cone crushers under the Marcy, Morse and Nordberg brand names. These units come in a variety of sizes to provide operators with laboratory mineral processing circuits.
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A cone crusher is generally used as a secondary crusher in a crushing circuit. Pre-crushed product (usually 3in minus depending on the cone crusher model) is fed through the top of the cone crusher and flows over the mantle. The vertical cone crusher drive shaft rotates the mantle eccentrically below the concave, or bowl liner, squeezing the product and crushing it between the mantle and concave. Cone crushers are usually run on belt drives driven by an electric motor or diesel engine. Cone crushers are used extensively throughout the aggregate and mineral processing industry.
Zenith offers bare cone crusher units, modular and portable cone crusher assemblies and entire crushing plants. Contact Zenith for your cone crushing needs.
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Shanghai zenith company offers various crushers, such asjaw crusher, impact crusher, cone crusher, vertical impact crusher. hammer crusher, China crusher,stone crusher,rock crusher ,China jaw crusher ect.
When you need a truly massive crusher unmatched in reliability, high capacity, and high productivity, you need zenith.Zeniths range of large model crushers suits your particular heavy duty, high volume crushing application. Everything about it tells you this machine was built for demanding production, strength and a lifetime of dependability.
Our jaw crusher is ideally suitable for primary and secondary crushing with low power consumption and easy maintenance. Every feature of this machine has been carefully designed to provide superior quality and performance. Jaw crusher is widely used for crushing various materials like stone, granite, trap rock, coke, coal, manganese ore, iron ore, emery, fused aluminum, oxide, fused calcium carbide, lime stone, quartzite, alloys, etc.
Our jaw crusher features:
Our jaw crusher is suitable for crushing maximum, medium and minimum stones.
The operating principle of the jaw crusher is easy to be operated.
The structure of the jaw crusher is simple and it is easy to maintain.
Jaw Crusher main benefits:
High reliability
Top crushing performance
Wedge setting adjustment
Fast and simple maintrnance
Easy and less costly to install
Excellent total crushing economy
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The jaw crusher is the classic "workhorse" for the preliminary comminution of brittle materials. Grinding tools of various steels, tungsten carbide and zirconium oxide are available.
The combination of the FRITSCH Jaw Crusher PULVERISETTE 1 with the FRITSCH Disk Mill PULVERISETTE 13 is ideal for automatic and continuous comminution of large quantities down to analytical fineness – including
coarse materials.
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Sturtevant Rotary Crushers offer fine or coarse crushing capabilities for soft and moderately hard materials.
Applications
* Coal
* Coke
* Chemical
* Gypsum
* Limestone
* Salt
Benefits
* Material reduced by shear between rotating grinding nuts and case wall liner
* Creates uniform granular product
* Capable of large capacities
* Heavy-duty cast iron construction offers decades of dependable service
* Easy access to wear areas for inspection and maintenance
* Product fineness adjustable during operation
* Ni-hard grinding elements available for abrasive materials
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Application
Primary crusher, to reduce the product corn size in a ratio 10....5....:1.
Principle of working
* The distance between the rolls is fixed in consideration of the requested final corn size and the teeth shape on the rolls (flat, angular, square, with a hook, ...),
* The compression springs are calculated depending on the physical data of the product: the product is to be milled, a foreign particle (metal) separates the rolls, to avoid any mechanical damage to the roller mill.
* Dust emission is very limited.
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The Sturtevant Roll Crushers are best suited for controlled reduction of friable materials to granules where fines are undesirable.
NOTE: Guards are removed for display purposes. Do NOT operate unless all safety devices are installed properly.
Applications
* Aggregates
* Ceramics
* Chemicals
* Minerals
* Sintered Metals
Benefits
* Heavy-duty cast iron construction
* Material reduced by compression between opposing rolls
* Uniform granular product with minimal fines
* Hardened rolls for low wear
* Product size adjustable during operation
* Spring cushioned rolls and bearings
* Up to 4:1 material reduction ratio
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Application
* Intensive industrial use for hard, half-hard, stuffs, humid or dry,
* High reduction ratio, upto 20:1
* Shape index of the product: optimum
Working principle
* The product is crashed against impact plates, in the grinding chamber.
* The final corn size is depending on the adjustable space between the impact plates and the rotating beaters.
* No grid, no screen, which involves no build up.
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Application
* Rocks, ore, non ferrous metals, ceramics ... (hard and dry)
* Corn size reduction : approx: 5:1
* Uniform end corn size
* Low power consumption
* Safety plate (for accidental metal pieces)
* High throughput
* Low dust emissionroches, minerais, alliages non-ferreux, céramiques... de dureté élevée (produit sec),
Working principle
A mobile jaw is hang on an excentric shaft. The elliptic movement of the lower end involves a regular product with very few fines. The final corn size depends on the space between both jaws and their profile.
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Sturtevant Jaw Crushers are unsurpassed in coarse and intermediate crushing. Even very hard materials can be reduced for further processing
NOTE: Guards are removed for display purposes. Do NOT operate unless all safety devices are installed properly.
Benefits
* Material reduced by compression and shear between jaw plates
* Heavy-duty cast iron construction offers decades of dependable service
* Easy access to wear areas for inspection and maintenance
* Product size adjustable during operation
* Efficient, non-choking operation
* Up to 8:1 material reduction ratio
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Maxtrak 1000SR
The Terex Pegson 1000SR combines the incredible Terex® Pegson 1000 Automax® cone crusher with a double deck screen to provide a complete crushing and screening process on a single chassis for secondary and tertiary applications.
The 1000SR is able to produce one, two or three stockpiles using the optional stockpiler or recirculate the oversize for recrushing. The integrated feed hopper and level central system ensures the Terex® Pegson Automax® can be continually choke fed. The ability of the Terex® Pegson Automax® to accept an “all in” unscreened clean feed eliminates the need for pre-screening whilst giving the optimum particle shape using attrition crushing.
Material crushed by the Terex® Pegson Automax® transfers to a double deck screen and oversize material can be recirculated back to the cone crusher via an onboard conveyor to produce two stockpiles of graded aggregate.
Our patented access system simplifies screen and conveyor maintenance by allowing the easy separation of the crusher and screen discharge conveyor.
Optional equipment available with this machine includes includes a 500mm wide stockpiling conveyor and choice of concaves – Terex® Pegson Automax® extra coarse, coarse, medium coarse and Terex® Pegson Autosand®.
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Crushing - J-1175 Jaw Crusher
The New FINLAY J-1175 single toggle Jaw crusher is the latest development to complement FINLAYS' extensive range of mobile Crushing, Screening and Washing plants.
The J-1175 is fitted with a 1070mm x 760mm (42" x 30") world renowned Jaques crusher chamber and a heavy-duty undercarriage for exceptional on site mobility.
A heavy duty vibrating grizzly feeder with automatic control to regulate the feed into the crusher, Hydrostatic drive, reverse crushing action to assist in clearing blockages are all major features of this unit.
Its compact size, ease of transport, and quick set-up times makes the FINLAY J-1175 crusher ideal for contract crushing and demolition/recycling applications.
Additional Information
* Hopper capacity 9m³.
* Heavy-duty vibrating grizzly feeder
* Hydrostatic drive.
* Caterpillar C9 225 KW (300HP) engine.
* Hydraulically folding Hopper sides.
* Reversible operation to assist in clearing blockages .
* Portability - tri-axle.
Options Include
* By-Pass Conveyor
* Overband Magnet
* Belt Weigher
* Radio Remote Control for machine movement
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VSI5X series vertical shaft impact crusher is a new generation high effective product which introduces German technology, and owns many independent patents property. It integrates three crushing methods into one. All of these made it the core equipment in sand making industries. It is widely used in a variety of metals and non-metallic minerals, cement, refractories, abrasives, glass raw materials, construction aggregate, sand, metallurgical and other industries. Applicable for medium and fine crushing of various ores and rocks, such as iron ore, non-ferrous metal ore, corundum, bauxite, quartz sand, corundum, perlite, basalt materials.
VSI5X series vertical shaft Impact Crusher Feature:
1, deep cavity-type rotor design is optimized to increase material pass-through volume by 30%.
2, when wear shield partial wear out, put upside down, material utilization improved, and service life increase more than 48%.
3, modular-design hammer, just to replace worn parts when wear out, it can reduce cost more than 30%. Add vice hammer, which effectively prevent damage to stand plate after wear out.
4, the core abrasion-resistant material is high degree wear-resistant and temperature-resistant material which used in American important industries.
5, diamond-shaped impact block, avoid stand plate damage after wear out.
6, bearing uses Japanese, Swedish and American international brand.
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Cone Crusher is suitable for crushing alI kinds of ores and rocks above medium hardness.It has the features of reliable structure,high productivity,easy adjustment and economical operation etc.
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Sandvik cone crushers are of advanced design with a small footprint and high capacity in relation to size. They have high reduction efficiency and give very good product shape. With hydraulically adjusted CSS, the option of automation, a choice of 7 different crushing chambers, and many other high-performance features, each model is versatile, user-friendly and highly productive.
Every Sandvik cone crusher is a product of know-how and experience optimized by 3D CAD and Finite Element Analysis (FEA). Each model is tested virtually for stress, strain, shock, deformation, thermal loading, vibration and noise under a wide range of load conditions. The result in reality is exceptional reliability.
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Jaw crusher is widely used in the world nowadays and has the features of high reduction ratio, uniform granularities, simple structure and easy maintenance.It has two types: primary Jaw Crusher and secondary Jaw Crusher. The compressive strength of the final products is up to 320MPa.The Jaw crusher of Iarge and medium-size are the key products of our company. And our company takes the leading place in designing and producing large Jaw Crushers in China.
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Jaw Crusher
Application :Mineral, Ore etc.
Available in Single Toogle And Double Toggle
Pre-assembled with Mn. Steel casted Jaw Plates
Heavy duty spherical roller bearings
Safety guard
Feed size>500 mm
Product size < 5 mm
Capacity : 3 - 30 ton per hour
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Crushers - C1540 Cone Crusher
The C-1540 cone crushing equipment features a number of major benefits including hydrostatic drive, rapid set up time, high reduction ratio, high output capacity and advanced electronic control system
The C-1540 Cone crusher also features an integrated pre-screen. By only crushing the products that need to be crushed, the capacity of the machine is increased and wear costs reduced. The metal detector on the hopper with self-clearing facility is also another notable feature.
With an automatic tramp metal relief, hydraulically adjustable closed side settings, ease of maintenance and direct hydrostatic drive, the Cone chamber is already well established in the marketplace.
Standard features
* 1000mm (40'') Cone Chamber
* Hydrostatic drive - Variable Speed
* Full hydraulic adjustment
* Rapid set-up time
* Heavy duty fabricated chassis and trackframe
* Advanced electronic control system
* Choice of concaves and eccentric throw
* Feed Conveyor Metal Purge System
Options includes
* Hopper Extension
* Radio Remote Control
* Pre- Screen system- allows fine materials to by-pass the cone chamber increasing machine throughput and reducing wear costs. Feed conveyor can feed directly into the cone if required.
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1000 Maxtrak
Terex® Pegson leads the world with the high performance 1000 Maxtrak crusher that has been designed for direct feed applications without pre-screening on clean rock.
At its heart is the Terex® Pegson Automax® cone crusher with hydraulic setting, tramp release and unblocking system. Its unique crushing action produces high quality aggregate and sub-base material. Available with a choice of four liners including Terex® Pegson Autosand® and two “eccentric” throws, it will give excellent capacity, high reduction and good product cubicity.
The Maxtrak plants are fitted with a feed hopper that enables the Terex® Pegson Automax® to be continually choke fed. This is essential for all cone crushers to maximise the reduction and manganese life as well as for optimal product shape. A level probe over the feed ring regulates the feed belt to ensure the Terex® Pegson Automax® is perfectly fed.
An optional feed hopper level probe is available for applications where the source of the feed is intermittent and unable to keep the cone crusher continuously choke fed.
To achieve optimal performance the crusher should be fed with well graded material from the maximum feed size down to zero. Any fines in the feed should be clean crushed rock.
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1300 Maxtrak
The 1300 Maxtrak is Terex Pegson’s largest tracked cone crusher and is suitable for secondary and tertiary applications up to 350 tph.
This plant “punches way above its size” and is ideal to follow very high capacity primary jaw crushers and produce quality sub base or aggregates.
Using the unbeatable Terex® Pegson 1300 Automax® cone crusher, the 1300 Maxtrak features a system with a large feed hopper which is able to take an ‘all-in feed’ from the jaw crusher, thereby improving cubicity, throughput and reduction ratios and eliminating the need to for pre-screening on most applications.
Setting adjustment can be made ‘on the run’ using touch button control. Dust suppression sprays and metal detection are both included as standard. Without question, the 1300 Maxtrak is a big step ahead of the competition in its size, productivity and operating efficiency.
A range of optional extras are available including a Terex® Pegson Autosand® concave, feed hopper extension plates and an electric pump.
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Crushing - I-1312 Impact Crusher
The New FINLAY I-1312 impact crusher is the latest development to complement FINLAYS' extensive range of mobile Crushing, Screening and Washing plants.
The I-1312 is fitted with a Cedarapids 5048LP impact chamber. It features a standard 3 bar rotor configuration Ø50” x 48” (1270x1220mm) or an optional 4 bar system.
Standard Features
* Cedarapids 5048LP Impact chamber
* Inlet opening 1100x1240mm (43x48")
* Rotor size Ø1270x1220mm (50x48")
* Hydrostatic drive
* CAT C13 engine
* Rapid set up time.
* Advanced electronic control system
Options to Include
* By Pass Conveyor
* Overband Magnet
* Belt Weigher
* Radio Remote Control for machine movement
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428 Trakpactor
The 428 Trakpactor is suitable for processing soft to medium strength quarried rock, demolition debris and recyclable materials at up to 360 tph.
It can be used as a primary crusher for well broken feed material or alternatively to give increased reduction by operating as a secondary crusher.
It features a multi stage reduction impactor fitted with two adjustable aprons and hydraulic case opening for quick and easy replacement of wear parts. It has a heavy-duty vibrating grizzly feeder with underscreen option and a 1000mm wide discharge conveyor. The plant can be fitted with a magnetic overband separator for recycling applications.
A wide selection of optional features are available with this machine and include: dirt conveyor, magnet, radio control, grinding path, a range of wire meshes for the underscreen, a refuelling pump and hydraulic water pump.
It is fitted with a four bar rotor and two aprons for high reduction performance. An optional third apron or grinding path is also available for addition reduction capability on quarry applications.
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1412 Trakpactor
Terex Pegson has reconfirmed its commitment to continual product improvement. Designed specifically for the heavy duty recycling applications with high re-bar content, we are now able to offer an option of an under pan feeder for the 1412 Trakpactor.
The vibratory pan feeder is situated immediately below the crusher outlet and replaces the deflector which is supplied as standard on the 1412 Trakpactor.
The pan assembly is driven by a hydraulic motor which and two out of balance shafts. It is mounted springs which allow the pan to move in a back-and-downward motion and in an up-and-forward motion. These combined motions cause any material discharged onto the pan feeder to move forwards until it discharges onto the main product belt.
The pan feeder is 2.5m long by 1.1m wide and is fully lined with Hardox 400 wear resistant plate. The under pan feeder retains the excellent conveyor access provided by the hydraulic lower conveyor system from the standard plant.
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... see all the products in the category
Crushers
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