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The TB400 unit is based on the idea of utilizing a standard test bench, dedicated to the medium production check up. Its incredible flexibility suits any need for testing; its main application is the verification of tightness and flow for taps and valves or for pairs and corners for electric or pneumatic actuators.
Applications
- Gas taps
- Gas regulators
- Ball valves
- Globe valves
- Pneumatic actuators
- Electric actuators
- Die-casting
- Power steering
- Brake pumps
- Water meters
- Pressure stabilizers
- Gas filters
- Diesel filters
- Water taps
- Hydraulic check valves
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Who calibrated? What? When? What were the results? Plan, manage and document all your calibrations efficiently and safely by using Beamex's calibration software. In a Beamex calibration system the calibrator communicates seamlessly with calibration software.
Benefit from using Beamex calibration software:
* Easy-to-use, modern software
* Traceable and auditable calibration documents
* Paperless documentation
* Seamless communication with documenting calibrators
* Wide customization possibilities
* Extensive installation, training and after-sales services
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Recently Scandura has widened its range of products, developing a solution that enables the customer to develop its customised calibration & test bench: SMCS, “Scandura Modular Calibration Solution”, its a bundle of solutions for the calibration of pneumatic, electro-pneumatic and electronic process instrumentation.
Customers can build up their solutions according to their requirements, choosing among more than forty modules developed to:
measure and generate pressure, vacuum, temperature and electrical signals,
provide power supplies and auxiliary services.
Build up your customised calibration & test bench directly on our website!
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Hydratron has many years of experience in designing and manufacturing Relief Valve Test Benches ( PSV Test Benches ) which are suitable for testing 1/2" up to 24" valves having screwed or flanged connections at pressure of upto 14,500 PSI ( 1,000 Bar ) using water or gas as the test medium.
Valves under test can either be hydraulically clamped or fastened to the test bed and safety shields are fitted to protect the operator.
Panel mounted test gauges monitor the pressure in the valve undergoing test and full data logging facilities can be provided which allow charts to be produced and test data to be stored for future reference.
Portable units can be supplied with fork lift pockets or mounted within containers complete with lifting tackle, work bench and vice.
Alternatively static units are available for installation in maintenance workshops or production lines.
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A full range of Valve Test Rigs and Benches are available from Hydratron which are suitable for testing all kinds of valves including pressure relief, safety relief, ball, needle, gate, butterfly, globe and actuator controlled valves.
Valves can be tested using either gas or liquid as the test medium at pressures of up to 30,000 PSI ( 2,000 Bar )
Hydratron can supply test rigs having either screwed test stubs on to which test flanges can be screwed or fully adjustable hydraulic clamping systems. Interlocked test compartments can be included so test pressure cannot be applied to the valve under test until the valve is fully clamped in position.
Basic manual controls are standard but fully automated PLC controlled test rigs can be especially manufactured to order.
Full instrumentation is provided whilst full data logging is an option which allows charts of the test to be printed and data to be stored for future reference.
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Automatic production test stand for assembling, running in and testing of rear brakes of operating machines.
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High-pressure hoses or hose assemblies have to be tested before delivery. The requirements are going further then only pressure testing. More often end users ask suppliers for more specific characteristics of hoses.
Resato hose testing machines are delivered to end users in a production environment as well as hose distributors and hose testing laboratories. The Resato machine will give you a certificate which is your quality release document.
Examples of applications in the hose tes
Hydraulic pressure testing.
Gas pressure testing.
Burst pressure testing.
Length, rotation and expansion measurements during pressurization.
WE ARE LOOKING FOR A DISTRIBUTOR IN ITALY. Please contact us if you are interested!
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Control valve test rig
Ventil manufactures a wide range of control valve test units for testing and (re)adjusting all sorts of Globe-, Camflex-, and Waver type control valves according to the international test standards as ANSI/FCI. The Ventil test units can be used for;
* Seat leakage testing and classification
* Body testing
* Stroking the trim
The optimal functioning of the Control valve not only exists of sufficient body & seat tightness, but more important, the total "performance" of the valve and its controls! For an accurate and reliable working effect the valve body, actuator, positioner, regulators etc. most work in a strict harmony!
Control valve test unit capabilities
* Range DN15 - 900 mm. / ½ - 36"
* Horizontal (stem vertical) or tilting clamping system.
* Clamping on the inlet flange, both flanges or (proportional clamping) between the clamping tables.
* 1 - 2000 tons of clamping force.
* With no or limited linear force on the valve body.
* Test pressure range: from vacuum up to 2000 bar / 30,000 PSI.
* Leakage range 0 - 1000 ln/min. 2100 scfh.
* Test- & operation of all sorts of linear or quarter turn actuators and controls.
* Test medium: Liquid, Compressed Air, Nitrogen, Helium or Hydrogen.
Optional features
* Computer registration system.
* Valve performance testing, considering; measuring of the stroke measuring,
open/close time and torque measuring.
* Fugitive emission and cryogenic test facilities.
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BPVF1 is a test stand used for the check of the obstruction degree of oil filters.
Particularly it is used to check the efficiency of overhauled filters.
The test carry out an equal oil flow, at the same time, trough the new filter and the overhauled filter.
With a check of the pressure drop we can identify the acceptability or not of the filters
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Test benches
L’Orange developed a manual test stand that is designed for servicing fuel injection valves of medium class diesel engines. It combines assembly device, test stand and booster to one unit and is suited excellently for assembling and testing work on injection pumps, safety valves and similar precision components that require special care.
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BSP2 is a production test stand for running in and testing of hydraulic single pumps right or left, gear pumps or not. The machine allows to verify the performances of the pumps in accordance with all the necessary qualifications of the final product.
The test will be carried out automatically with a cycle for each type of pump. The test stand can test pumps up to a flow of 50 lt/1’ (13 gpm) and pressure up to 320 bar (4,641 psi) considering the power of the electric motor of 25 CV.
On this standard version pumps must be installed screwing flange in the driver and oil pipes on the connections. On request is possible to supply an automatic locking equipment in accordance with the type of customer’s pump.
The test stand has a PC module for the automatic execution of the test and a BIMAL software in order to recorder all data and print a final report. Moreover the PC includes a special data acquisition software to point out the performances of the pumps to use for laboratory tests.
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Safety valve test station VC25SRV
The Ventil VC25-SRV safety (relief) valve test rig allows testing with air and liquid and is designed to comply with API-567 for flow design and API-527 for seat tightness testing. The VC25SRV features a hydraulic operated 3-claw clamping system, design for quick clamping of safety valves with flanged and thread connections.
The test unit can apply a clamping force of 25 metric tons and suitable to test valves in range 1/2"-10" The VC25SRV safety valve test rig has a build in accumulator to comply with the safety valve test standards.
Standard features
- Auto claw clamping system.
- Stainless steel water reservoir.
- Gas and liquid testing.
- Bubble counter according to API 527.
- Stainless steel control panel.
- Safety screen.
- Interlock system preventing release of claws when pressurised.
- Skid mounted.
- Delivered ready for use.
Options
- Booster or compressor system for generating high pressure air.
- Computer registration system (CRS).
- Auto test system, auto control of ramp rate to meet ASME specification.
- Portable grinding/ lapping unit.
For more information and other types please visit our web site www.ventil.nl
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Ventil designs, manufactures and delivers test units for pressure testing any type of Gate-, Globe-, Plug-, Ball-, Check-, Slide- and Butterfly valve according to all international test standards.
Capabilities
√ Machine available up to DN 2200 mm. / 86”
√ Horizontal (stem vertical), vertical (stem horizontal) or tilting clamping
system.
√ Clamping on the inlet flange, both flanges or (proportional clamping)
between the clamping tables.
√ Without or limited linear force on the valve body.
√ Test pressure range: from vacuum up to 2000 bar / 30,000 PSI.
Optional features
√ Computer registration system.
√ Full automatic operation system.
√ Testing one or a complete series of valves.
√ Automatic open close action.
√ Valve performance testing, considering; measuring of the stroke
measuring,
√ Open/close time and torque measuring.
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Production test stand for electrically, hydraulically, manually, pneumatically operated directional control valves.
BV 80 / A is an hydraulic test stand used for testing electrically (solenoid), hydraulically, manually, pneumatically operated valves and directional controls. The hydraulic plant allows flow testing, set relief valve, direct leakage measure spools and check valves, test with pressure in tank-line
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Safety valve test benches for testing safety and shutoff valves from ½”up to 24”. The units are equipped with an automatic hydraulic clamping device. All hydraulic tests and high pressure gas tests are possible. The benche can be equipped with all kind of options such as a digital bubble test, computer storage and printouts.
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Aerospace OEMs and their suppliers require quality air flow measurements of passages in both aircraft and land-based turbine engine components. Each OEM has a unique testing specification and their suppliers must be flexible with the test procedures in order to comply. Accuracy, repeatability, throughput, and availability are critical elements in the design of the Test System. As a “standard” product, these test stands are constantly undergoing system-wide improvements.
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The Model 4950 Two-Roll Chassis Dynamometer provides an excellent platform for single axle vehicle and vehicle corner NVH testing. The corner fixtures provide the capability to test one or two full-suspension corners with full instrumentation for performance monitoring, along with NVH data.
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The Model 3900 Dynamometer provides capability for noise and vibration testing of brake corner and axle fixtures. This machine provides the ability to reproduce a wide range of brake noise issues. The system incorporates state-of-the-art technology for optimal correlation to actual operating conditions.
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Connect
Auto industry
Automobile industry of subcontracting
Application
Automobile testing ground of compressor in R134a with its functional complete circuit (evaporator and condenser)
Description of the equipment
Together including/understanding:
An enclosure hot cold for the automobile compressor under test,
An enclosure hot cold for the automobile condenser,
A wet enclosure hot cold for the automobile evaporator,
A refrigerating compartment machinery,
An electrical equipment box integrating data-processing bay of piloting of the bench.
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Testing Machine, setting a new world standard
for CNC-controlled roll testing of spiral
and hypoid bevel gear sets. In addition
to basic pattern checking, this
production-oriented machine provides
SFT (single flank encoder-based motion
transmission error) testing and SBN
(structure-borne noise) testing
capabilities for soft and hard parts.
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It’s not only in the aerospace industry that test cylinder and servo cylinder made by Hänchen are successfully used in highly demanding, decisive situations. Test and inspection facilities are nowadays an integral part of the industrial production process. The typical applications of Hänchen test cylinders include establishing the mobile safety of vehicles, the operational reliability of machines or the functional integrity of individual products and much more.
Synchronous cylinder for applications up to 25 Hz, 1 mm stroke steps. With integrated magnetostrictive or inductive position transducer system. Max. piston speed up to 1 m/s.
Synchronous cylinder for applications even above 25 Hz up to 800 Hz. Test forces from 4 to 600 kN, pressure range up to 320 bar. Fixed strokes 100, 150, 200 and 250 mm. With integrated inductive position transducer system. Max. piston speed 6 m/s in process.
Other products of the range of services:
- Clamping devices for piston rods (Ratio-Clamp®)
- Hydraulic cylinders
- Complete system solutions (Ratio-Drive®)
- Pressure intensifiers
- Industrial shock absorbers
- Special cylinders of all kinds
- Mounting parts
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The analysis of mechanical and electrical features, of the thermal evaluation, overload capacity and technical data of electrical machines, which the most important are efficiency and performance factor, today makes heavy demands on operability and flexibility of a test system.
The scope of services comprises mechanical components such as drive-test set ups with torque sensors, small test stands with torque-speed measurement and manual or external control, as well as computer controlled complete solutions for the analysis and documentation of electrical machines.
Computer-controlled test stands can be realized with up to 6-channel current-/voltage measurement, so that a separate efficiency specification of motor and converter can be effected even for converter-fed drive systems.
Special features:
Modular conception
Most modern techniques
Use of active brakes (4-Q-operation)
Rotating torque transducer 0,1 % accuracy and speeds up to 50000 rpm
Extremely precise power analyser
Standard- and customer-specific software
Optimal project handling
Worldwide after-sales service
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Magtrol’s Customized Motor Test Systems (CMTS) are complete, customized turn-key test benches for any electric, hydraulic or pneumatic motors, gas engines in a power range from 4 W to 140 kW.
Each system is custom designed and built to meet specific user requirements and can be tailor-made for almost any motor test application.
Application fields are wide : Automotive sector, power tools, home appliances, medical equipment.
A typical CMTS may include one or more dynamometers as loading device along with custom fixtures, a high performance dynamometer controller; a single or three-phase power analyzer; an AC and/or DC motor power supply; GPIB cards and cables and a computer, printer and customized LabVIEW™ based motor testing software; all conveniently integrated into a heavy duty equipment rack or custom cabinet.
Specialized features have included relays and devices for alternate power, temperature and resistance measurement applications. On-site services with commissioning and technical training are also provided.
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The G700 PEM test station is specially designed to meet the needs of customers testing large stacks, generally for transportation and stationary applications. The G700 is the most sophisticated large stack tester in the world. It includes precise gas flow control using mass flow controllers, accurate gas humidification using contact humidifiers, stack coolant proprietary pressure control using a patented process, and expandable cell voltage monitoring capability. Reformate simulation and steam humidification are available as options. Several types of load banks including water-cooled as well as regenerative, are also available.
The G700 comes standard with HyWARE II, our control and automation software.
BENEFITS
Outstanding performance: After surveying our customers, we have developed the highest performing test stations available:
- Dew point control: +/-2°C
- Gas temperature control: +/-2°C
- Backpressure control: +/-2kPa
- Data acquisition rate: 10Hz
Superior reliability and maintainability: We have achieved superior reliability and maintainability through selection of the most dependable components, reduction in the number of parts, process flow simplification, and improved access to components
- Only the highest quality components have been selected
- All electrical components are positioned for easy access via the front doors
- Reliability of the I/O has been improved by adopting an industrial I/O system
- Motors and pumps have electrical connectors allowing easy removal for serviceability
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The G500 PEM test station is specially designed to meet the needs of customers testing fuel cell stacks in the 12 to 30kW range. The FCATS™ G500 is the most stable and accurate fuel cell stack test station available. We have supplied approximately 100 FCATS test stations of this size to customers around the world; the majority to automotive OEMs and key stack developers. Compare that to our competition.
The G500 comes standard with HyWARE II, our proprietary control and automation software, the most stable, flexible and user-friendly testing control software available.
BENEFITS
Outstanding performance:
- Dew point control: +/-1°C
- Gas temperature control: +/-1°C
- Backpressure control: +/-2kPa
- Data acquisition rate: 10Hz
Superior reliability and maintainability: We have achieved superior reliability and maintainability through selection of the most dependable components, reduction in the number of parts, process flow simplification, and improved access to components.
- Only the highest quality components have been selected
- All electrical components are positioned for easy access via the front doors
- Reliability of the I/O has been improved by adopting an industrial I/O system
- Motors and pumps have electrical quick-connectors allowing easy removal for serviceability
- Use of sanitary and zero-clearance fittings allows easy removal of key components for serviceability
- Industrial door design includes mechanical hinge pins for easy removal of doors
- Robust welded steel frame, with powder-coated finish
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SOLID OXIDE FUEL CELL TEST STATIONS
Our SOFC test stations are integrated measurement, testing and analysis systems, designed for the unique needs of the SOFC market. These test systems include gas mixing, humidification, pre-heating, furnace, heat recovery and water balance modules. Systems can operate on gaseous or liquid fuels. Operating temperatures range up to 1000°C and operating pressures may be controlled within 2 kPa even in low pressure / high flow applications. Systems come complete with a load bank and cell voltage monitoring.
Systems can be tailored to meet your specific requirements.
FEATURES
- Conditioning of reformed gas at precise temperatures and pressures to simulate SOFC reaction products
- MFCs can be bypassed and removed for calibration while the test station is operating
- Up to 9 inlet gases available
- Manual and fully automated testing capability
- Reliable and stable PLC control
- Programmable electronic load control with reactant-sensitive ramp rates
- Built-in protection from carbonization
- User-controlled alarm settings
APPLICATIONS
- R&D testing: Extremely flexible control system perfectly suited for R&D testing
- Durability: Reliable unattended operation, automated scripting capability facilitates long-term testing
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Hydratron has many years of experience designing and manufacturing hose test rigs to suit many applications.
We can supply proof, burst and impulse test rigs / benches for testing with either gas or liquid at pressures up to 45,000 PSI ( 3,000 Bar )
Single or multi station test manifolds can be fitted mounted within robust safety cabinets. These cabinets are fitted with fully interlocked doors to ensure that pressure cannot be applied to the hoses under test until the doors are fully closed and locked in position.
While simple manually controlled test rigs are readily available for proof testing hoses at local hose distributors, fully PLC controlled machines can also be designed to suit production lines.
Standard instrumentation includes analogue pressure gauges but full data logging facilities can be supplied as an option.
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STATIC PRESSURE: 2000 bar
IMPULSE PRESSURE: 2000 bar
PRESSURE CONTROL: semi-autom.
TEST: semi-autom.
GRAPHIC PRINTER: OPTIONAL
TYPE OF DRIVE: pneumo-hydraulic pump
TEST MEDIUM: oil
N° MANIFOLDS: 2
N° MANIFOLD CONNECTIONS: 15x1/4" BSP
SLIDING MANIFOLDS: included
PRE-FILLING: semi-autom.
SAE CONNECTIONS: OPTIONAL
PRE-FILLING FLOW: 25 L/min
HOSE EMPTYING SYSTEM: semi-autom.
PRESSURE DISCHARGE: autom.
PRESSURE GAUGE: digit.
PEAK PRESSURE MEMORY: included
CYCLES/MINUTE: 2 (Ø 3/16" L=2000 mm P=2000 bar)
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The G20 is an economical complement to our PEM test product line with expanded capability in low power fuel cell characterization. The G20 has been designed for small active area, single cell R&D testing, with all the capability and sophistication of our larger test stations. The G20 comes equipped with the standard FCATS™ control software HyWareII, including HyAL automation language for dynamic 24-hour operation.
BENEFITS:
- Small footprint, convenient benchtop design
- Mass flow controllers for hydrogen and air with 100:1 turndown
- Humidifier bypass included
- Automatic nitrogen safety purge on shutdown
- Automated humidifier refill capability
- Zero-volt capable load bank
- 2 software controlled PID loops for cell endplate heaters
- Optional automated backpressure control
- 17" LCD monitor and desktop PC included
- Hydrogen sensor
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500W PEM Fuel Cell Test Station:
The G40 and G60 test stations have a number of distinct advantages, including:
- Small footprint
- Optional fuel cell enclosure for operator safety
- Automatic nitrogen purge safety shutdown
- Hydrogen sensor
- 2 separate PID loops for cell endplate heaters
- 17" LCD monitor and PC
- Available 19" rack space
- Optional liquid cooling capability
- Optional water balance capability
- Optional dry gas bypass
- Optional software-integrated AC Impedance capability
- DMFC and High-temperature PEM capability also available
- Generous workspace for the test article, with Dri-Dek™ work surface
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