OverviewThe ALLROUNDER MORE series is a modular multi-component injection moulding machine designed for production of two‑ or multi‑material/multi‑colour parts. Models cover clamping forces from 1600 to 2000 kN and provide extended installation space for moulds, rotary units and media connections.
Benefits at a glance- Modular: Configurable with two electric injection units and selectable injection positions to adapt to different multi-component processes.
- Spacious: Increased installation space for large moulds, rotary units, media lines and a usable ejector stroke; options for extended tie-bars and enlarged mould platens.
- User friendly: Plug‑in media couplings (electrics, water, hydraulics), easy‑change cylinder modules and material feed located outside the mould area to simplify maintenance and handling.
- Flexible: Supports horizontal and vertical injection unit combinations for multi‑colour, multi‑material and complex part geometries.
Features- GESTICA control system: Ergonomic, intuitive controller with smart assistance functions for setup and process reliability.
- Integrated hydraulics: Hydraulic supply for secondary axes, suitable for high ejector and nozzle contact forces and compatible with existing moulds.
- Electric clamping unit: High‑dynamic toggle‑type clamping with liquid‑cooled servo motors as standard to ensure energy‑efficient, repeatable clamping.
- Two electric injection units: Configurable horizontal and vertical units to meet multi‑component production requirements.
Part examples- Luer connector: Micro multi‑component medical connectors (e.g., PP/TPE) produced with high precision and low shot weight.
- Toothbrush: Hard/soft combinations moulded in a single cycle for integrated product designs.
- Lab‑on‑a‑Chip: Transparent, ready‑to‑use microfluidic parts produced by multi‑shot injection without post‑assembly.
Technical data (highlights)- Clamping forces: 1600 kN – 2000 kN
- Distance between tie bars: 570 x 570 mm
- Injection unit sizes (examples) — horizontal: 400, 800, 1300; vertical: 70, 100, 170, 290
- Electric toggle‑type clamping unit with liquid‑cooled servo motors (standard)
- Multiple selectable injection positions; options for extended tie‑bars and enlarged mould platens
Technical specifications- Series name: ALLROUNDER MORE
- Drive: Fully electric injection units; electric toggle‑type clamping unit with liquid‑cooled servomotors
- Control: GESTICA control system with assistance functions
- Hydraulics: Integrated hydraulics for secondary axes (suitable for high ejector/nozzle contact forces)
- Design highlights: Modular configuration, increased installation space, plug‑in media couplings, easy‑change cylinder modules, material feed outside mould area