Pneumatic manipulator

forkwith tilterfor the automotive industry

Overview
Handling motorcycle forks is a critical stage in assembly lines and machining workshops. These elongated, heavy components are difficult to grip ergonomically and require repeated lifting, tilting and precise positioning, often dozens of times per shift. Manual handling can cause operator fatigue, safety risks and inconsistent cycle times.

The challenge: safety, ergonomics and operational continuity
Due to their shape and weight, forks are hard to handle manually. Main issues include:

• Uncomfortable gripping positions
• Repetitive, non‑ergonomic movements
• Risk of accidental drops during tilting or transfer
• High precision required for alignment and positioning
• Variable process times caused by manual handling

The solution: the pneumatic manipulator by ATIS
ATIS developed a pneumatic manipulator specifically for motorcycle forks to reduce operator effort and improve safety. The manipulator assists lifting, provides controlled tilting and enables precise positioning while the operator retains manual control.

What the manipulator enables

• Assisted lifting with no physical effort
• Manual, controlled tilting of the part
• Stable and secure handling throughout the process
• Reduced ergonomic risk and related injuries
• Improved throughput with more consistent cycle times

Demonstration
A demonstration video shows how the ATIS manipulator lifts, tilts and positions a motorcycle fork with precision and ease.

Characteristics / Technical specifications

• Type: pneumatic industrial manipulator for motorcycle forks
• Main functions: assisted lifting, manual tilting, precise positioning
• Operator interaction: operator maintains manual control while the manipulator supports the load
• Ergonomics: eliminates lifting effort and reduces repetitive strain
• Safety: designed to minimize accidental drops and ensure stable handling
• Productivity: enables higher operating speed and stabilized cycle times
• Target sectors: motorcycle assembly lines and machining departments