Pneumatic manipulator

with gripping toolfor rollsfor paper rolls

Overview
Handling large rolls is a frequent and critical operation in packaging, paper, plastics and converting. A pneumatic manipulator with weight compensation supports operators by neutralizing load weight and enabling precise, low-effort guidance of the roll throughout handling sequences.

Main challenges

• High weight and awkward shape of rolls
• Picking from pallets or storage areas
• Correct orientation before use
• Transfers between workstations
• Precise positioning on production lines
• Handling in confined spaces

Safe handling of heavy rolls
Efficient and safe roll handling requires equipment designed for the task. A pneumatic manipulator compensates the weight while giving the operator full control of key actions:

• Gripping
• Lifting
• Positioning
• Releasing

The ATIS solution for handling rolls up to 1,000 kg
ATIS supplies a dedicated pneumatic manipulator for rolls up to 1,000 kg, equipped with a tailored gripping system for demanding applications. Key features include:

• Lateral-handle gripping: enables side access to the roll handle when front access is limited
• 90° forward tilt: allows the roll to be tilted forward for faster orientation and placement
• Smooth, precise movements: pneumatic weight compensation for controlled, low-impact handling
• Fast, controlled release: safe and rapid release at the destination
• Customizable gripping system to match roll dimensions and handling points

Benefits

• Improved workplace safety
• Reduced operator fatigue
• Better workstation ergonomics
• Higher productivity
• Greater positioning accuracy
• Shorter cycle times
• Lower risk of material damage
• Improved process quality

Industries and applications

• Packaging: handling reels on automated packaging lines
• Plastics: film rolls and flexible materials
• Paper & cardboard: transport and positioning for converting and printing
• Printing & graphics: lifting and aligning rolls for production

Why choose a customized solution?
Rolls vary in weight, diameter, grip points and handling needs. A customized pneumatic manipulator maximizes safety and efficiency by adapting the gripping tool and functions to the specific application, combining lateral grip and 90° forward tilt for optimal versatility.

Technical specifications

• Rated handling capacity: up to 1,000 kg
• Type: pneumatic manipulator with weight compensation
• Gripping: lateral-handle gripping capability (side access)
• Tilt: forward tilt up to 90°
• Motion: smooth, precise pneumatic-assisted movements
• Release: fast and controlled release mechanism
• Gripping system: customizable to roll dimensions and gripping points
• Target industries: packaging, plastics, paper & cardboard, printing/graphics