Solid batch blender Speedmix

bulk solidspowderfor industrial applications

Overview
The Speedmix batch mixer is engineered for efficient mixing of free-flowing dry solids in agri-feed and related material-processing applications. It delivers up to 20 mixing cycles per hour with a hygienic design that reduces residues and simplifies cleaning, supporting high-throughput feed mills and premix operations.

Key benefits

• Reduced cross-contamination due to hygienic design and low residuals, easing compliance with feed safety standards.
• High throughput: up to 20 cycles per hour to increase production capacity.
• Fast, consistent mixing: typical mixing time can be reduced to ~90 seconds while maintaining excellent homogeneity.

Highlight features

• Wide capacity range: mixing chamber options from 100 to 10 000 L to suit small to large batch processes.
• Consistent quality across filling levels: stable mixing performance from 10% to 100% fill level.
• Optimized mixing elements: engineered paddles shorten mixing time and achieve homogeneity (CV 2–5% at 1:100000).
• Rapid discharge: twin outlet flaps enable complete emptying in under 10 seconds; soft starter allows reliable starts under full load.
• Hygienic construction options: minimal residues (< 0.05% for dry goods); overlapping outlet flaps with profiled rubber seals handle powders down to 100 µm; some sizes available with full stainless-steel mixing chamber.

Other product features

• Maintenance-friendly: individually adjustable and replaceable paddles; replaceable split shaft seals; gearmotor requires routine oil changes; trough bottom fully opens for interior access during cleaning.
• Liquid addition: supports up to 5% liquid addition (single or dual injection); electric heating pads on spray pipe reduce viscosity; adjustable spray angle and easy-to-change nozzles.
• Throughput improvements: mechanical design and twin discharge flaps reduce cycle times and increase output.
• Digital options: optional multi-sensor NIR inline system for real-time measurement and closed-loop control of moisture, protein and fat; data logging and automatic adjustment possible.
• Automation: available as standalone equipment or integrated into plant-level automation and smart-factory solutions.

Technical specifications

• Mixing cycles: up to 20 cycles/hour
• Typical mixing time: down to ~90 seconds
• Mixing quality: CV 2–5% (example at 1:100000)
• Mixing chamber capacities: 100–10 000 L
• Usable filling level: 10%–100% of capacity with consistent quality
• Complete discharge time: < 10 seconds (twin outlet flaps)
• Material residues: < 0.05% for dry goods
• Powder handling: profiled rubber seals cope with additives down to 100 µm
• Liquid addition capability: up to 5% (single or dual injection); optional heating on spray pipe
• Maintenance features: adjustable/replaceable paddles; replaceable split shaft seals; fully openable trough bottom
• Options: stainless-steel mixing chamber (some sizes); soft starter; optional multi-sensor NIR inline system; automation interfaces