Thermal validation system Validator AVS

thermocouplebattery-powered

Overview
The Kaye Validator AVS (Advanced Validation System) is a complete temperature mapping and thermal validation platform for autoclaves and other thermal process equipment. It combines precise sensor measurements, GxP-compliant calibration traceability and asset-centric data management to generate compliant reports and simplify validated workflows.

Advanced validation technology
AVS integrates high-precision inputs, fast scan rates and multi-level data redundancy together with validation equipment tracking and an asset-centric data model to support thermal validation studies in pharmaceutical and biotech applications.

Reduced total cost of ownership
By unifying calibration traceability, data management and compliant reporting on a single platform, the AVS reduces manual tasks, operational complexity and overall cost of validation campaigns.

AVS Console

• Rugged console preloaded with Kaye validation software
• Intuitive user interface with Ethernet, WiFi and docking station support
• Asset-centric workflows for process equipment and Kaye hardware
• Stand-alone operation via docking station and backward-compatible reporting tools
• Designed to simplify GAMP-5 compliant validation activities

Autoclave temperature mapping study
The Validator AVS records precise temperature data at multiple locations inside the chamber, provides real-time visualization of distribution and supports penetration and hold-time analysis required for sterilization qualification.

Common Reporting Tool
The AVS is compatible with a common reporting tool for post-analysis and report generation on separate workstations, enabling flexible review and controlled document flows.

Features

• 4-level data handling redundancy and enhanced data management
• Expanded input capacity and support for multiple thermocouple types (up to 48 analog inputs)
• Scan performance: 2 readings/sec for 48 inputs (EN554/ISO17665)
• Internal memory 4 GB; lithium-ion battery with ≥3 hours backup
• Ethernet and WiFi connectivity; stand-alone use with docking station

Applications

• Steam sterilizers (autoclaves)
• Dry-heat sterilizers
• Steam-in-place (SIP)
• Water cascade / fall sterilizers
• Incubators, stability chambers, freezers, freeze dryers
• Process vessels and other thermal equipment

Technical specifications

• Analog inputs: up to 48
• Thermocouples supported: T, J, K, E, B, R, N, S (0.1°C; limited 0.01°C range for T+)
• Scan rate: 48 channels/s
• Internal memory: 4 GB
• Input impedance: 10 kΩ
• Common-mode rejection: up to 160 dB (8 inputs/s)
• Voltage input: 0–10 VDC; resolution 1:72,000
• Operating environment: 0–50°C; 95% RH non-condensing
• Power: 90–250 VAC, 50/60 Hz; fuse: 4 A slow blow
• Dimensions: 190 x 411 x 381 mm (457 mm with SIM); weight: 10.6 kg
• Battery: lithium-ion, minimum 3 hours backup