Bending busbar fabrication machine HBC-A120

cuttingpunchingmobile

Overview
PAYAPRESS HBC-A120 is a floor-standing busbar processing machine that integrates three operations — cutting, punching and bending — on a single platform. It handles copper and aluminum busbars up to 120 × 12 mm (width × thickness). Three independent hydraulic power packs allow the cutter, puncher and bender stations to operate in parallel for continuous throughput. Siemens PLC control with dual HMI and Industry 4.0 readiness stores and repeats settings for series production.

Key features

• Functions: Cutting + Punching + Bending
• Materials: Copper and Aluminum (no machine change required)
• Capacity: widths 15–120 mm; thickness 3–12 mm; max cross-section 120 × 12 mm
• Three independent hydraulic power packs enabling parallel station operation
• Hydraulic double-acting punches for clean holes and reliable die release
• Siemens PLC control, dual HMI and memory for program presets; Industry 4.0 ready
• Designed to run standalone or be linked into compact production lines

Machine stations / user controls

• Bender station — programmable digital controller with spring-back compensation and digital angle indicator; rotary protection plates and optional bending dies (step, edge, torsion, end-bend)
• Puncher station — laser pointer for hole centring; quick-change punches; double-acting hydraulics and movable stripper plate; lateral rollers and guides
• Cutter station — high-force cutting with centred guide for clean, burr-free cuts; parallel operation with other stations
• Digital controllers for each station to ensure repeatability and accuracy

Variants

• HBC-A120-ES — programmable (automatic) length stopper
• HBC-A120-EH — manual / handy length stopper

Notes on performance
The three hydraulic power packs permit continuous flow: while one bar is bending, another can be punched and a third cut. Applied forces (typical): bending 220 kN; cutting 160 kN; punching 160 kN.

Process & capacity

• Functions: Cutting + Punching + Bending
• Max capacity: 120 × 12 mm (width × thickness)
• Max die / hole diameter: Ø20 mm
• Max bending radius (standard mobile mold): 12 mm
• Positioning (stopper): Manual (EH) / Automatic (ES)

Power & hydraulics

• Rated voltage: 380 V AC
• Total installed power: 5 kW (3 × 1.5 kW nominal)
• Frequency: 50 Hz
• Operating hydraulic pressure: 200 bar
• Hydraulic oil capacity: 70 L

Machine & operation

• Machine weight: 900 kg
• Operators required: up to 3
• Industry 4.0 ready: Yes
• Mounting type: wheels for repositioning
• Dimensions (L×W×H): 200 × 110 × 174 cm (main assembly)

Technical specifications

• Model: HBC-A120
• Functions: Cutting, Punching, Bending (three-in-one)
• Max material capacity: 120 × 12 mm (width × thickness)
• Usable bar widths: 15–120 mm
• Usable thickness range: 3–12 mm
• Max die / hole diameter: Ø20 mm
• Max bending radius: 12 mm (standard mold)
• Power supply: 380 V AC, 50 Hz
• Total power: 5 kW
• Operating pressure: 200 bar
• Hydraulic oil: 70 L (H68 recommended)
• Machine weight: 900 kg
• Operators: up to 3 simultaneously
• Control: Siemens PLC, dual HMI, settings memory
• Variants: HBC-A120-ES (programmable stopper), HBC-A120-EH (manual stopper)
• Typical applications: LV switchgear, distribution boards, control panels (copper & aluminum busbar processing)