Pneumatic tipping station STP01-DRU01-Ex

drummobilefor the food industry

Overview
This ATEX certified pneumatic drum rotator (STP01-DRU01-Ex) is designed for safe, versatile handling of a wide range of drum types and sizes in zoned flammable environments. It is pneumatically powered using an airline connection to drive a pneumatic-hydraulic pump and provides robust, low-maintenance performance suitable for industrial decanting and tipping operations.

Key features

• ATEX compliant: supplied with manufacturer’s Declaration of Conformity and designed for safe use in gas and dust zones (zones 1, 2, 21 and 22); electrical continuity / path to ground maintained throughout the machine.
• Air-powered: airline connection powers a pneumatic-hydraulic pump feeding the lift system; robust with minimal maintenance. Typical air requirement: 6 Bar, 760 L/min via 13mm flexible airline.
• Universal band: modular universal band assembly adjustable to suit a wide range of drum diameters; band segments adjustable from 350mm to 600mm diameter; ensures full contact between band and drum for secure handling.
• Adjustable rim clamp: rim-clamp device connects to the drum upper lip to prevent slippage (especially useful with slippery HDPE drums); quick to adjust via securing pin.
• Robust, self-locking gearbox assembly: final gearbox ratio 120:1 for easy, controlled manual rotation and to prevent self-rotation; rotation handle can fold away for transport.
• Drum compatibility: adjustable band and clamp allow handling of drums from approximately 50L up to 220L (within the adjustable band diameter 350–600mm).

Benefits

• Improve safety
• Increase efficiency
• Fully adjustable
• Lift from pallets
• Low maintenance
• 20+ year lifespan

Detailed feature descriptions

• ATEX certified for gas and dust zones: ATEX / UKEX manufacturing practice; each ATEX machine supplied with Declaration of Conformity; ensures safe use in zoned flammable areas and preserves electrical continuity.
• Pneumatic powered machine: airline connection powers a pneumatic-hydraulic pump which supplies oil to the lift system; supports additional air-powered functions (power clamp, rotation, drive) if specified.
• Handles a wide selection of drums: universal band modular design adapts to drum diameters 350–600mm ensuring full band-to-drum contact for secure lifting.
• Rim-clamp securing system: connects to the drum upper lip to prevent slippage; extremely quick and easy to adjust (remove pin, raise/lower clamp, re-fit pin).
• Self-locking gearbox assembly: final ratio 120:1 for comfortable manual rotation and to prevent drum self-rotation; fold-away handle for transport.
• Drum compatibility and suitability: designed to handle steel/plastic/HDPE drums between 50 and 220 litres when used with the adjustable band (350–600mm diameter); a drum suitability document is provided for full compatibility details.

Upgrades and options

• Stainless-steel model (304 grade) with vibratory polishing for cleanrooms / GMP environments; nickel/chrome-plated hydraulic rams used on stainless versions.
• Integrated load-cell weighing system: digital readout, accuracy to +/-0.1 kg; weigh display powered by removable ATEX battery pack (battery must be charged in a non-ATEX area).
• Telescopic lift / dual-mast chassis: optional telescopic models extend lifting range (standard single-mast ~1500mm; telescopic options up to ~2700mm, drawings available for tipping heights and clearances).
• Powered rotation: hydraulic motor replacement for manual rotation handle for faster/time-critical pouring or when rotation handle is out of reach.
• Powered clamping: hydraulic-powered clamping arms with flexible pads to clamp drums across 50–220 L range, removing need for manual banding and rim-clamp for improved throughput.
• Powered driving: ATEX-compliant pneumatic/hydraulic drive with electric drive wheel and tiller control for moving machine in high-throughput applications; airline must remain connected for continuous power.
• Fixed-diameter band: option for 200–220 L drums (over-centre band) to speed securing when only handling this drum range.
• Small drum insert: adapter for drums under 50 L enabling secure lifting with the universal band; fitted quickly with two pins (very short drums may require raising on a pallet).

Documentation & media
Product literature and technical documentation are available (technical specifications, approval drawings, operation manual and drum suitability information) and relevant videos demonstrate operation and capabilities.

Caractéristiques / spécifications techniques

• Model: STP01-DRU01-Ex (Universal Drum Rotator - Pneumatic ATEX)
• Safe Working Load (SWL): 350 kg
• Universal band adjustable diameter: 350–600 mm
• Drum sizes handled: nominally 50–220 L (subject to drum geometry and suitability chart)
• Tipping clearances: 1500 mm at 15° downward tip angle; 1400 mm at 30° downward tip angle
• Air requirements: 6 Bar at 760 L/min via 13 mm flexible airline
• Straddle leg width: inside 850 mm; outside 1080 mm
• Gearbox final ratio: 120:1 (self-locking)
• Telescopic lift option: up to ~2700 mm (model dependent)
• Weighing system accuracy (optional): +/- 0.1 kg; weighs while handling; ATEX battery-powered display (battery charged outside ATEX zones)