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- Rotor-stator emulsifier
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High-shear emulsifier TRL1 seriesrotor-statorverticalbottom-entry
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Characteristics
- Technology
- rotor-stator
- Configuration
- vertical, bottom-entry
- Batch/continuous
- continuous, batch
- Product type
- for liquids, powder
- Applications
- for the food industry, for the pharmaceutical industry, for the cosmetics industry, laboratory
- Other characteristics
- high-shear, disperser
- Engine power
Min.: 1.5 kW
(2.04 hp)Max.: 132 kW
(179.47 hp)- Capacity
Min.: 1.5 l
(0.4 gal)Max.: 130 l
(34.34 gal)- Flow
Min.: 1.5 m³/h
(52.972 ft³/h)Max.: 130 m³/h
(4,590.90667 ft³/h)
Description
Overview
The Pipeline High-Shear Dispersing Emulsifier is a pipeline-mounted high-shear mixer designed to rapidly, evenly and efficiently disperse and emulsify one phase into another for continuous processing. It uses a high-speed rotor-stator arrangement to subject materials to intense mechanical shear, centrifugal forces, collision and tearing actions to produce fine, stable dispersions and emulsions.
How it works
The rotor rotates at high speed, creating high tangential velocity and frequent mechanical action. Material passing through the narrow gap between stator and rotor is exposed to mechanical and fluid shear, centrifugal forces, compression, collision and tearing, and high-velocity flow, resulting in instantaneous dispersion and fine emulsification with consistent product quality.
Structural features
Stator
Screw cap
Flexible gasket
Flat gasket
Rotor
Pump cavity
Mechanical seal (stationary ring)
Mechanical seal (moving ring)
Mechanical seal (stationary ring) [secondary]
Seal cool seat
Pump seat
Pin
Pump shaft
Motor
Support
Frame
Teeth types and functions
Rough teeth: impact, break, shear, dissolve, coarse dispersion
Middle teeth: disperse, refine, solubilize, emulsify
Fine teeth: superfine dispersion, emulsification, homogenization, pulping
Specifications (model variants)
TRL1 — One-stage Pipeline High-Shear Dispersing Emulsifier
TRL3 — Three-stage Pipeline High-Shear Dispersing Emulsifier
Application features
High-shear mixers and dispersing emulsifiers are used across chemical, coatings, inks, food, cosmetics, pharmaceutical and other continuous processing industries where rapid, uniform dispersion or emulsification is required.
Technical specifications
Product type: Pipeline High-Shear Dispersing Emulsifier
Commercial series: TRL series (models include TRL1 one-stage and TRL3 three-stage)
Key components: rotor, stator, mechanical seals (stationary and moving rings), pump cavity, pump shaft, motor
Operation principle: high-speed rotor-stator shear in a pipeline gap delivering mechanical shear, centrifugal force, collision and tearing for dispersion/emulsification
Teeth/working head options: rough, middle and fine profiles for coarse to superfine dispersion
The Pipeline High-Shear Dispersing Emulsifier is a pipeline-mounted high-shear mixer designed to rapidly, evenly and efficiently disperse and emulsify one phase into another for continuous processing. It uses a high-speed rotor-stator arrangement to subject materials to intense mechanical shear, centrifugal forces, collision and tearing actions to produce fine, stable dispersions and emulsions.
How it works
The rotor rotates at high speed, creating high tangential velocity and frequent mechanical action. Material passing through the narrow gap between stator and rotor is exposed to mechanical and fluid shear, centrifugal forces, compression, collision and tearing, and high-velocity flow, resulting in instantaneous dispersion and fine emulsification with consistent product quality.
Structural features
Stator
Screw cap
Flexible gasket
Flat gasket
Rotor
Pump cavity
Mechanical seal (stationary ring)
Mechanical seal (moving ring)
Mechanical seal (stationary ring) [secondary]
Seal cool seat
Pump seat
Pin
Pump shaft
Motor
Support
Frame
Teeth types and functions
Rough teeth: impact, break, shear, dissolve, coarse dispersion
Middle teeth: disperse, refine, solubilize, emulsify
Fine teeth: superfine dispersion, emulsification, homogenization, pulping
Specifications (model variants)
TRL1 — One-stage Pipeline High-Shear Dispersing Emulsifier
TRL3 — Three-stage Pipeline High-Shear Dispersing Emulsifier
Application features
High-shear mixers and dispersing emulsifiers are used across chemical, coatings, inks, food, cosmetics, pharmaceutical and other continuous processing industries where rapid, uniform dispersion or emulsification is required.
Technical specifications
Product type: Pipeline High-Shear Dispersing Emulsifier
Commercial series: TRL series (models include TRL1 one-stage and TRL3 three-stage)
Key components: rotor, stator, mechanical seals (stationary and moving rings), pump cavity, pump shaft, motor
Operation principle: high-speed rotor-stator shear in a pipeline gap delivering mechanical shear, centrifugal force, collision and tearing for dispersion/emulsification
Teeth/working head options: rough, middle and fine profiles for coarse to superfine dispersion
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Catalogs
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Continuous emulsifier
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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.