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Rotor-stator emulsifier TRLcontinuousfor liquidsfor the chemical industry
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Characteristics
- Technology
- rotor-stator
- Batch/continuous
- continuous
- Product type
- for liquids
- Applications
- for the chemical industry, for the pharmaceutical industry, for the food industry, for the cosmetics industry, for coatings, for pipelines
- Other characteristics
- high-speed, multi-stage, single-stage, high-shear
Description
Overview
The Pipeline High-Shear Dispersing Emulsifier is a pipeline-mounted high-shear mixer designed to rapidly, evenly and efficiently disperse and emulsify one phase into another for continuous processing. It uses a high-speed rotor-stator arrangement to subject materials to intense mechanical shear, centrifugal forces, collision and tearing actions to produce fine, stable dispersions and emulsions.
How it works
The rotor rotates at high speed, creating high tangential velocity and frequent mechanical action. Material passing through the narrow gap between stator and rotor is exposed to mechanical and fluid shear, centrifugal forces, compression, collision and tearing, and high-velocity flow, resulting in instantaneous dispersion and fine emulsification with consistent product quality.
Structural features
Teeth types and functions
Specifications (model variants)
Application features
High-shear mixers and dispersing emulsifiers are used across chemical, coatings, inks, food, cosmetics, pharmaceutical and other continuous processing industries where rapid, uniform dispersion or emulsification is required.
Technical specifications
The Pipeline High-Shear Dispersing Emulsifier is a pipeline-mounted high-shear mixer designed to rapidly, evenly and efficiently disperse and emulsify one phase into another for continuous processing. It uses a high-speed rotor-stator arrangement to subject materials to intense mechanical shear, centrifugal forces, collision and tearing actions to produce fine, stable dispersions and emulsions.
How it works
The rotor rotates at high speed, creating high tangential velocity and frequent mechanical action. Material passing through the narrow gap between stator and rotor is exposed to mechanical and fluid shear, centrifugal forces, compression, collision and tearing, and high-velocity flow, resulting in instantaneous dispersion and fine emulsification with consistent product quality.
Structural features
- Stator
- Screw cap
- Flexible gasket
- Flat gasket
- Rotor
- Pump cavity
- Mechanical seal (stationary ring)
- Mechanical seal (moving ring)
- Mechanical seal (stationary ring) [secondary]
- Seal cool seat
- Pump seat
- Pin
- Pump shaft
- Motor
- Support
- Frame
Teeth types and functions
- Rough teeth: impact, break, shear, dissolve, coarse dispersion
- Middle teeth: disperse, refine, solubilize, emulsify
- Fine teeth: superfine dispersion, emulsification, homogenization, pulping
Specifications (model variants)
- TRL1 — One-stage Pipeline High-Shear Dispersing Emulsifier
- TRL3 — Three-stage Pipeline High-Shear Dispersing Emulsifier
Application features
High-shear mixers and dispersing emulsifiers are used across chemical, coatings, inks, food, cosmetics, pharmaceutical and other continuous processing industries where rapid, uniform dispersion or emulsification is required.
Technical specifications
- Product type: Pipeline High-Shear Dispersing Emulsifier
- Commercial series: TRL series (models include TRL1 one-stage and TRL3 three-stage)
- Key components: rotor, stator, mechanical seals (stationary and moving rings), pump cavity, pump shaft, motor
- Operation principle: high-speed rotor-stator shear in a pipeline gap delivering mechanical shear, centrifugal force, collision and tearing for dispersion/emulsification
- Teeth/working head options: rough, middle and fine profiles for coarse to superfine dispersion
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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.