Double-jacketed industrial cooker ZJC series

largesteamcontinuous

Product overview

• Steam jacketed kettle for industrial cooking, suitable for large-scale and continuous production.
• Heating by steam generated from an external boiler passed through the jacket of the pot body.
• Available with optional agitator types: common agitator or planetary agitator. Discharge by tilting. Main material: SUS304 stainless steel.

Main specifications (Common agitator):
Model/Index | Power | Volume of pot | Capacity | Agitator | Discharge Type | Main Material
ZJC50 | 0.55 kW | 50 L | 25 kgs/batch | Optional | Tilting | SUS304 SS
ZJC100 | 0.55 kW | 100 L | 50 kgs/batch | Optional | Tilting | SUS304 SS
ZJC200 | 0.55 kW | 200 L | 100 kgs/batch | Optional | Tilting | SUS304 SS
ZJC300 | 0.55 kW | 300 L | 150 kgs/batch | Optional | Tilting | SUS304 SS
ZJC400 | 0.75 kW | 400 L | 200 kgs/batch | Optional | Tilting | SUS304 SS
ZJC500 | 0.75 kW | 500 L | 250 kgs/batch | Optional | Tilting | SUS304 SS
ZJC600 | 1.1 kW | 600 L | 300 kgs/batch | Optional | Tilting | SUS304 SS
ZJC800 | 1.1 kW | 800 L | 400 kgs/batch | Optional | Tilting | SUS304 SS

Main specifications (Planetary agitator):
Model/Index | Power | Volume of pot | Capacity | Agitator | Discharge Type | Main Material
ZJC100X | 0.55 kW | 100 L | 50 kgs/batch | Planetary | Tilting | SUS304 SS
ZJC200X | 0.55 kW | 200 L | 100 kgs/batch | Planetary | Tilting | SUS304 SS
ZJC300X | 0.75 kW | 300 L | 150 kgs/batch | Planetary | Tilting | SUS304 SS
ZJC400X | 0.75 kW | 400 L | 200 kgs/batch | Planetary | Tilting | SUS304 SS
ZJC500X | 1.1 kW | 500 L | 250 kgs/batch | Planetary | Tilting | SUS304 SS
ZJC600X | 1.1 kW | 600 L | 300 kgs/batch | Planetary | Tilting | SUS304 SS

Introduction / Operation
The double-jacketed steam kettle operates with steam supplied from an external boiler. Steam enters the jacket between the inner and outer pot bodies, heating the inner wall and the product. Steam in the interlayer condenses and the condensate is discharged through the drain valve. Temperature is controlled by adjusting the steam valve (steam intake).

Structure
Double-layer construction: inner pot and outer pot form a jacket (interlayer) where steam circulates under pressure (typical examples: 0.09 MPa or 0.3 MPa).

Heat exchange process
Steam in the jacket condenses on the inner pot wall, transferring heat efficiently to the product; condensate is removed via the drain valve.

Temperature control
Temperature regulation is achieved by controlling steam flow through the steam valve, enabling consistent process temperatures.

Safety components
Equipped with pressure gauge(s) and safety valve(s) (and similar safety devices) to ensure safe steam operation.

Applications & Options

• Suitable for cooking, mixing and heating of food products in industrial food processing lines.
• Available with optional agitators (common or planetary) depending on mixing requirements.
• Tilting discharge for easy emptying; other discharge or configuration options available on request.

Technical specifications

• Commercial designation: ZJC series (Steam jacketed kettle)
• Main material: SUS304 stainless steel
• Heating medium: Steam from external boiler (examples: 0.09 MPa or 0.3 MPa operation)
• Capacity range (pot volume): 50 L up to 800 L (ZJC50 – ZJC800)
• Batch capacity examples: ~25 kg/batch (50 L) up to ~400 kg/batch (800 L) depending on model
• Power range: 0.55 kW – 1.1 kW depending on model
• Agitator: Optional common agitator or planetary agitator (X models denote planetary)
• Discharge: Tilting type standard
• Safety: Pressure gauge(s) and safety valve(s) included
• Typical models (common agitator): ZJC50, ZJC100, ZJC200, ZJC300, ZJC400, ZJC500, ZJC600, ZJC800
• Typical models (planetary agitator): ZJC100X, ZJC200X, ZJC300X, ZJC400X, ZJC500X, ZJC600X