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Thanks to the new PowerBend range of CNC tube benders, manufacturers requiring standard three axis solutions can now benefit from AddisonMckee's world-leading reputation for quality, precision and reliability at an exceptionally competitive price.
A high-performance draw bending range, designed for the accurate and repeatable production of tubular components, PowerBend models provide levels of accuracy, repeatability, quick tool change and ease of operation as required by today's manufacturing industries.
PowerBend series CNC tube benders—Key range/feature information:
* PB42ST - 42mm (1 5/8”), PB75 - 76mm (3”), PB100 -102mm (4”), and PB150 - 150mm (6”) - models
* Maximum 20 bends per program
* X, Y, Z/Y, B, C axis data input
* Automatic release of tube prior to final bend
* Extensive program storage with USB ports backup
* Allen-Bradley Control Unit, Drives and Motors
* Rexroth Hydraulics
* Foot Pedal Cycle Start
* Recapture Software
* Anticipated Mandrel Retraction
* Safety Scanner and Barrier Rail
* Recapture software & online diagnostics
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AddisonMckee's innovative FormMaster-70 Ram Extrusion machine, or FM 70 RE, has been designed to produce small bent components at high speeds with minimal scrap.
In essence, the FM 70 RE extrudes or pushes a near-net tube through a contoured set of dies or clamps, generating one or two shallow bends - typically with a maximum degree of bend of approximately 40 to 45 degrees.
The FM 70 RE machine is perhaps best known for its ability to minimize tube scrap. As opposed to a typical bending process via a standard bending machine where a clamp holds one end of a tube, and a collet holds the other end where these ends are ultimately discarded as scrap - the FM 70 RE eliminates this scrap via its innovative Ram Extrusion process.
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AddisonMckee have designed a range of highly-specialized, electrically-powered, hydraulically-operated elbow tube benders. Developed to answer the demands of the plumbing industry, the ElbowBend series is capable of delivering six 90-degree or 45-degree copper elbow joints every 7.2 seconds.
Simple start-up and shut down procedures allow for quick tool changes to be achieved in 25 minutes.
The machines’ control system is based on a Siemens controller, and all electrical control gear and axis drives are integral to the machine – mounted in an electrical cabinet secured to the base frame.
All AddisonMckee machines are built using exacting quality standards demanded and enforced by our own Total Quality Assurance program.
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Fully electric CNC tube bending machine for tubes with OD 80 mm, 9 axis with 3D visual graphic programming (VGP3D),
FEATURES:
* multiradii (up to 8 tools)
* bend head with left or right hand bending sense configuration
* all the critical machine setting parameters set and managed by the CNC control
* Fixed, variable radius and boost bend up to 5000kg
* High reliability and high productivity
* Use of existing tools - low running costs
* Real time bend simulation automatically selecting the shortest and most efficient bending cycle to minimize cycle time and reduce cost,
* Any possible collision points are highlighted and the most practical avoidance routes effected.
* Axis position is read by absolute encoder eliminating all conventional sensors, increasing reliability, performance and reducing maintenance cost
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Characteristics of TNC pipe bender:
-Controlled through PLC and touch control screen and possesses manual, semi-automatic and full-automatic mode.
-All programs can be operated through dialogue mode touching control screen.
-All information is displayed by English and Chinese with simple operation.
-Can set in many different angles to bending by turns.
-Possess automatic error detection function and limit protecting function.
-Guiding module has auxiliary pushing function and at the same time it possesses reiteration and entering repeat functions that can make the guiding module length shorten.
-Counter function can accurately count workpieces quantity.
-Adoption of oil pressure valve accumulative body loop can control actions individually to prolong the lifespan of oil pressure parts.
-Tri-step loop possesses cooling and deposit functions which can avoid the deteriorate oil.
-Optional function of core entering and lubricating automatically.
-Optional function of core reversing slowly.
-Optional function of slow bending.
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All models of Comac double pinch style profile bending machine can be equipped with electronic automatic control systems to improve accuracy and consistency of jobs and enhance the rate of automation.
These controls are simple 2-axis programmable positioning devices, or CNC controls.
Programmable positioning devices are useful to join straight parts to bent parts and to perform multiple-passes jobs in a more consistent sequence of operations.
CNC controls are required to accomplish multi-radius curves to be produced in medium-large batches with high consistency and excellent quality of transitions between the different radii, even with difficult materials such as thin-wall tubes.
This can be achieved by controlling simultaneously three axes, i.e. the profile feeding and the positions of the bending rolls.
Among the hundreds of parts produced with CNC-controlled rolls, some samples are: greenhouses, handrails of cruise boats, conveyor rails, variable-pitch pipe coils for boilers, pancake coils, commercial signs, etc.
Two versions of CNC control are available; both are based on industry standard non-proprietary hardware (PLC’s and Industrial PC’s worldwide available), in order to insure immediate availability of spare parts and local technical support.
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NC series
NC Control Pipe Bender with Hydraulic Rotary Bending
Cost Effective and easy to bending pipe
The NC Series Tube Benders
The NC series tube benders equipped with NC control unit with Touch Screen Interface. It combines easy-to-use operation with high pipe bending accuracy and cost effectiveness. It is the practical semi-automatic tube bending solution for small to medium productions.
SB-80NC
NC controlled tube bender, with Touch Screen and capacity up to Ø88.9mm. Hydraulic Draw bending pipe bending machine
NC tube and profile bending machine features:
· NC control unit with Touch Screen
· Easy operation interface and enable easy data input
· Large program capacity storage
· High pipe bending accuracy up to +/- 0.15°
· Self diagnosis & error messages on-screen display
· Hydraulic clamping with optional pressure die assist
· Suitable for various materials such as steel, stainless, aluminum and copper
Keywords
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines,Saw blades,chamfering machine,deburring machine
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machine - Pipe Bending Machine - Circular Saw - Sawing Machine - Cutting Machine - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw Blade )
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- Bending capacity: angle up to 80 x 80 mm (2-½” x 2-½”), pipe up to 3”
- Three driving rolls
- Two bending rolls with independent hydraulic adjustment (double pinch style)
- Lateral guide rolls with mechanical or hydraulic three-directional adjustment
- Combination horizontal-vertical working position
- Digital readouts for bending rolls
- Adjustable positive stops for maximum repositioning accuracy of bending rolls
- Universal standard rolls tooling for most regular steel sections with no extra equipment required
- Remote controls
- Adjustable slip clutch on the upper roll
- Also available with programmable positioners and 3- or 5-axis CNC control
Series 3000 incorporates 15 models with increasing capacity, featuring three driving rolls, double pinch style (the most flexible design), three-directional lateral guide rolls. Several versions are available for every model, with a wide range of optional equipment.
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Simasv's bending machines are extremely heavy-duty and easily adaptable to any working requirement. All models are supplied with speed reducers, adjustable torque limiters and can be positioned both in a vertical or horizontal axis.
They are available in the models with three smooth driving rools and two knurled driving rolls, all equipped with a wide range of standard rolls to bend different types of profiles, bars, tubes, etc...
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Bending machine functioning on the principle of stamping.
6 standard models of bending machine allowing to curve tubes of 3/8 " to 16 ", and up to 20 " in option:
0B58 (jack 8 Tons) capacity: 3/8 " to 1 1/4 "
OB 30 (jack 12 Tons) capacity: 3/8 " to 2 "
OB 40 (jack 18 Tons) capacity: 3/8 " to 3 "
0B 50 (jack 30 Tons) capacity: 2 " to 4 "
OB 50 P (jack 30 tons) capacity: 4 " to 8 "
Super OBMP150 (jack 100 tons): 4 " to 16 " (20 " in option)
Three types of motorization: electric, pneumatic, gasoline.
Accessories available for bending until 180° for models OB 30 and OB 40
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4 rolls special machine for guard-rails (2 or 3 waves) suitable for bending either leg-in or leg-out.
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VAS SUPER-POWER
For precision bending in cold of electrical conduit pipes up to 180º.
Capacity: M16 to M32.
Easily adjustable: 0-180º. with bending degree setting (ideal for multiple pipe bending). Simple, quick and easy-to-use.
Mechanical reverse rotation. Gearbox for optimum performance.
Universal motor 230 V, 50/60 Hz Power: 1010W.
Complete set pesented in Heavy-duty plastic ccase, with tripod fitting (optional), witch includes bender, bending forms blocks for different pipe diameters and block fixing pin.
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COIL BENDING MACHINE :
The coil bending machine is suitable for bending single row and double row coils. Different bend radii can be achieved in this machine. The bend former has to be changed as per the radius required.
Features :
- PLC controlled & hydraulically operated machine
- Manual loading & unloading of coils.
- End stoppers are provided to control the length of the bend
- Aesthetically designed, sturdy and rugged construction.
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To bend efficiently with hydraulic support. NC controlled stop system; for X and Y axis, alternatively with bending mark and Z axis. MDM capable.
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For tubes:
Steel
Stainless
Aluminum
Copper
Maximum capacities: (in mm)
Standard ray: from 25 to 190 mm
Motorization (electric versions):
Asynchronous motor 750W - 50Hz, 400V
Three-phase current (to specify the voltage with the order).
Classify insulation IP44.
Speed of bending: 6 tr/min.
Time of bending: 2,5 seconds (1 clotheshanger with 90°)
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Bending capacity
ø 42 / ø 60 / ø 90 / ø 100 / ø 120 / ø 150
Short description
- Automatic bending axis electronically controlled (CNC)
- Memory for programs
- The tube positioning and tube rotation are manually adjusted
- Ideal for tubes having normal geometric forms
- Ideal for small or large production amounts
- for shift production
- Left and right bending
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TB series
Extreme Speed Double Head Tube Bender
Cost effective and high speed tube bending
The TB Series Tube Benders
Chosen for its unparalleled productivity, the TB series pipe bending machine of compression tube benders is able to make 2 bends X Multiple tubes simultaneously.
Here are some of the advantages of this Globally Patented design:
- Standard with 90° head rotation for 3D tube bending
- Stationary clamps to maintain the tube in position before pipe bending
- Arc movement of bending heads results in the highest production rates available for any tube bending machine
- Lowest setup times with quick change tooling design and re adout for length and angle settings
- Production speed: 3.8 seconds - 25.4 mm X 2t X 90°, 2 tubes at one time
TB-38
2 X 90° Rotation bending heads, with bending angles up to 110°.
This pipe bending machine's capacity up to Ø 38.1mm
Keywords
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines,Saw blades,chamfering machine,deburring machine
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machine - Pipe Bending Machine - Circular Saw - Sawing Machine - Cutting Machine - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw Blade )
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Model-52
Manual stationary bending machine
Orient
Mandrel and without mandrel
bending of tubes and profiles by winding method.
Abilities
- Tube profile changing control in bending place
- 2 axes control (A;L;)
- Bending of M- type parts
- Absense of clash between machine
and tube during complex bending
- Individual tool specification
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5B – The Powerful Pipe Bending Machines
CNC Proportional Servo Tube Bending
5 controlled axes with max. Ø127mm capacity pipe bender
With models that extend up to Ø127 mm capacity, the SOCO CNC 5B series tube bender ( Pipe Benders ) brings the optimal tube bending power and accuracy solutions for the automotive, trucking, buses, boiler, ship building and other heavy industries.
SB - 130 x 5B - 1S
CNC tube bender with capacity up to Ø127mm. Equipped with 5 individually programmable axes and 1 stack of tooling
5 servo electric / proportional servo controlled axes pipe bending machine
+ Feeding ( Y )
+ Planning ( B )
+ Tube Bending ( C )
+ Horizontal Movement ( X1 and X2 )
+ Pressure Die Assist ( V1 )
Keywords
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines,Saw blades,chamfering machine,deburring machine
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machines - Pipe Bending Machines - Circular Saw - Sawing Machines - Cutting Machines - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw Blades )
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Bending machine 3D (3 axes) functioning according to the principle of rolling up for round, square tubes, rectangular and profiled out of carbon steel or stainless, copper, alloy of aluminum, etc...
Capacity of standard bending on round tube steel: from 2 to 76.1 mm (76.1 X 6.3 mm)
Angle of bending: of 0° with 180°
Standard length of the arm carry-chuck 3 Mr. Any higher length on request, according to length of the tube to be curved.
Motorization: electrohydraulic group of 7.5 kw
In the initial version, the chucking devices are actuated manually. In option, a hydraulic control is proposed.
Numerical visualization of the angle of bending, the angle of orientation of the plan of bending and the longitudinal position of the tube on the bench.
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SOCO V Series Pipe Benders ( Tube Bending machines )
Draw + Roll + 1D Tube Bending in 1 tube bender
The SOCO V series CNC tube benders combine Draw bending, Roll bending and 1D pipe bending technology. This combination allows 2 different fixed radiuses and multiple large roll bending radiuses in a single part, as well as a programmable carriage boost for CLR = 1D Bending.
This pipe bender coupled with Individual Pressure Die Systems assist in each draw bending stack, this tube bending machine brings superior pipe bending performance and flexibility.
Pipe Bending Machine Features
• Tube bending with SOCO’s unique DGT technology
• Rack pinion feeding
• SOCO Proprietary pipe bending operation software
• Multi-stacks for Draw and Roll (Large Radius) bending
• Programmable Boosting Force for 1D pipe Bending (*)
• Ability to bend parts with “0” straight lengths
• Programmable arc lengths for large radiuses
• Roll Bending Springback compensation settings
• Special bending compensation and data storage fields
• Low noise level with highest transmission performance
(*) in accordance to material’s elongation ratio
Draw + Roll +1D Bending
The technology can create a part which has multiple draw bending radiuses (R1 & R2 ), while creating a larger radiuses through the roll bending process. Coupled with a settable carriage booster, it allows pipe bending radiuses as small as 1 X OD.
Tags:
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines
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- Special machine with wide centre distance between the
lower rolls Specifically designed for bending tubular and hollow
sections and aluminium extrusions
- Three driving rolls
- Double initial pinch style (independent adjustment of lower rolls)
- Capability to accommodate a fourth roll to reduce distortion
and twisting of non-symmetrical sections
- Combination horizontal-vertical working position
- Conventional, programmable and CNC controlled versions
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Type RB profile bending machines are used when aluminium or steel profiles are to be bent to the highest levels of quality, precision and productivity. These machines have particularly high flexibility and performance.
The variable clearances on the side rollers mean that these machines can be adjusted to fit the profile perfectly in each case. This leads to a noticeable improvement in bending quality but also to significantly higher bending performance than is found with conventional bending machines.
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Pyramidal profiles bending machines, three driver rolls
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Features of Profile bending machine:
-Process by mechanical transmission with compact structure and with high reliability.
-It's not easily to skid for three rollers driving and it also can roll thin material.
-It can feed from both sides.
-Two petals and a emergency stop make it to be easy and safy to operate.
-This machine drives stably, which adopts three-roller combined mould, and can bend for different curvature, arc and spire.
-It can process different profiles like angle iron, flat iron, round pipe and other unregular section profile.
-It can bend profiles in large radius but no need large size molds, which covered the shortage of one-end or two-end tube bender.
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The MC 400 is manufactured from mechanised and welded steel plate.
- Three polished rollers ensure that the profile is kept undamaged.
- Rectified and moderated steel axles.
- Bending regulation independent of the lower rollers
- Measuring belts with scale marked in millimetres to control the positioning of the rollers.
- Horizontal or vertical working position, [depending on the bench].
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V2000 Cambering Machine
The V2000 is a horizontal cambering machine developed for cambering steel profiles. The reaction beam of the cambering machine is provided with two adjustable reaction points. Two motor-driven transport rolls carry the profiles in the machine.
The cambering machine is available in three different sizes, an overview of each machine with their specifications are displayed in the table below.
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Series RCMI "double pinch" angle rolls are expressly designed for rolling profiles with high resistance to the bending. This is the reason why the structures are heavily dimensioned and are built with heavy thickness plates of certified quality steel.
They are Electro-welded and heat treated to release the internal stresses. The solidity of the structure is in fact an essential parameter to guarantee reliability and precision trough the years.
The RCMI series angle rolls superior quality is also guaranteed by a complete series of accessories supplied as standard equipment.
For more versatility in rolling aluminium profiles or for super-heavy rolling requirements up to section modulus of 17.000 cubic centimetre (1.000 cubic inches), Faccin offers the TAURUS series of variable geometry profile benders in which the distance between the bending roll is set according to the optimal bending geometry to minimise the distortion of the profile cross-section and the waste of material to be cut at the two edges.
Rotating Table Benders and Flange Rollers complete the wide range of machine designed for optimum rolling quality and maximum productivity.
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Practical, lightweight, portable manual tube benders.
The Jolly and Junior models are designed to bend annealed copper, steel, stainless steel and other materials depending on the specific version.
The unique Ercolina system offers very high multiplication of bending force thanks to the action of a hydraulic ram. In addition, we can supply kits with special tooling for deep drawing, tapering, flaring, and reduction of tubes. All machines, complete with accessories, are supplied in a practical impact-resistant carrying case.
Typical applications: bending and tapering work for small diameter tube in the heating, and plumbing and DIY sectors.
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Type RB profile bending machines are used when aluminium or steel profiles are to be bent to the highest levels of quality, precision and productivity. These machines have particularly high flexibility and performance.
The variable clearances on the side rollers mean that these machines can be adjusted to fit the profile perfectly in each case. This leads to a noticeable improvement in bending quality but also to significantly higher bending performance than is found with conventional bending machines.
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Bending machines
