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Positioned with vertical axes.
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HYDRAULIC SECTION BENDING MACHINE MCP
The three roll double pre-bending section bender DAVI MCP is a technologically advanced machine that is most effective when bending regular sections such s a flat bar (flat or on edge), rectangular bars or typical T, UPN, angles or tubes with square or rectangular sections (in addition to stainless steel tubes, brass or copper or other materials). The heavy structure and sizing together with the complete range of accessories including a hydraulic traction device which makes the MCP particularly well adapted for making beams with sections of up to 500 mm. The lateral rolls are adjusted hydraulically and independently to permit the machine to perform the pre-bending operation.
The machine can be equipped with guiding rolls to compensate the deformations that occur during the bending process. The modular rolls made in alloy steel, are mounted on large diameter shafts, on auto aligning roll bearings (pre-lubricated) to obtain a high level of performance.
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Model-55
Three-roller bending machine
Orient
Making of rings, arcs, spirals with specified coils step lifting of tubes and profiles by 3-roller bending method.
Abilities
- 3 rollers drive
- Control of theoretical bending
radius
- Spiral step lifting control
- Work in vertical and horizontal
position
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- Bending capacity: pipe up to 2”; square tubing up to 50 x 50 mm
- Upper bending roll powered and hydraulically adjustable
- Lateral guide rolls with mechanical adjustment
- Combination horizontal-vertical working position
- Adjustable positive stop for maximum repositioning accuracy of the bending roll (digital readout available upon request)
- Universal standard rolls tooling for most regular steel sections with no extra equipment required
- Remote controls
- Excellent results can be achieved with most sections using smooth rolls
The Series Leonardo consists of three models, featuring the capability to roll a wide range of sections with the regular equipment, as well as an extremely affordable price.
All models can be supplied with manual adjustment of the bending roll
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Three driving rolls
- Pyramid style design
- Bending capacity: pipe up to 4"; angle up to 80x80 mm (3"x3")
- Hydraulic adjustment of bending roll
- Combination horizontal-vertical working position
- Mechanical positive stop for consistent repostioning
- Digital readout
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For tubes:
Steel
Stainless
Aluminum
Copper
Maximum capacities: (in mm)
Standard ray: from 25 to 190 mm
Motorization (electric versions):
Asynchronous motor 750W - 50Hz, 400V
Three-phase current (to specify the voltage with the order).
Classify insulation IP44.
Speed of bending: 6 tr/min.
Time of bending: 2,5 seconds (1 clotheshanger with 90°)
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Semi-automatic model:
On this machine, the tightening of against form of blocking and bending as well as the extraction of the chuck are carried out manually using lever.
For tubes:
Steel
Stainless
Aluminum
Copper
Capacities:
Ray of maximum bending: 300 Misters.
Angle of maximum bending: 190°
I/V tubes E24 reheated: 12 cm ³.
Bending (mm):
Type 60
Tubes Rectangular Square Round
Steel 60x5,5 50 60x34
Stainless 60x4 45 60x34
Aluminum 60x8 60 60x34
Copper 60x8 60 60x34
Features:
Asynchronous motor 5500W - 50Hz, 230/400V
Three-phase current (to specify the voltage with the order).
Speed of bending: 5 seconds (1 clotheshanger with 90°).
Speed of return: 10 tr/min.
Mass: 980 kg.
Obstruction: 4,035 X 0,948 X 1,020 m
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Type FK50 / FK60 mandrel bending machines are used to bend tubes with narrow radii.
These machines have a compact, freestanding bending head and offer the maximum degree of latitude in bending. These machines are very well designed and solidly constructed, guaranteeing high availability and optimum bending quality. Short set-up times and high-performance drives guarantee high profitability for both one-off and mass production items. The machines also have an outstanding price/performance ratio.
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BENDING: 6 > 42x4 mm
MATERIALS: AISI 316 TI - ST 37.4
DIMENSIONS L x D x H: 680 x 880 x 910 mm
WEIGHT: 100 KG
STANDARD VOLTAGE: 400V 50Hz 3PH
MOTOR POWER: 1.1 KW
CONTROL BOARD: included
ELECTRICAL LIMIT SWITCH: included
OIL: included
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New REINFORCED version for tubes up to dia. 76 x 2mm stainless steel
Electronically programmable machines for bending tube and profiles with very tight radii: from 1.5 to 2.5 times the tube outside diameter [the bend radius depends on tube outside diameter, wall thickness, and material]. Designed to meet the needs of users who require the maximum possible bend quality combined with very tight bend radii, ideal for medium-lowproduction volumes. Ease of use, flexibility, and rapid tooling change mean that the initial investment can be quickly recouped.
Typical applications: construction of stainless steel handrails for stairs, bullbars, roll-bars, special exhaust pipes, lamps, pipes for the air conditioning sector.
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Double head benders for wire, bars, profiles and tubes
ADVANTAGES
1. Very high productivity rate thanks to double head simultaneous bending
2. Bi-directional bending system (clockwise and counter-clockwise) with variable radius feature performed by the same bending head
3. Automatic bent part unloading
4. Automatic coil feeding and/or straightened cut to length bar not requiring set up times
5. Part straightening with in-line device at constant speed
6. The central clamping unit allows to bend more complex shapes such as closed parts, ends with eyelets, ends that reverse back to the inside of the closed parts
7. Ability to bend a “double” part (symmetrical or same) and cut them apart after bending.
8. Deep and clean chamfering, burr-less, before the bending cycle
9. Ability to bend parts with welded fixtures or flexible hoses and to bend armoured electrical resistances
10. Ready to be integrated in manufacturing cells with other machines and robot piece handling
11. Off-line automatic programming
Machines available in different versions, with or without coil :
DH2008 Max wire bending capacity Ø 8 mm
DH2010 Max wire bending capacity Ø 10 mm
DH2014 Max wire bending capacity Ø 14 mm
DH2014 Max wire bending capacity Ø 30mm
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Bending machines
