|
|
Type FK50 / FK60 mandrel bending machines are used to bend tubes with narrow radii.
These machines have a compact, freestanding bending head and offer the maximum degree of latitude in bending. These machines are very well designed and solidly constructed, guaranteeing high availability and optimum bending quality. Short set-up times and high-performance drives guarantee high profitability for both one-off and mass production items. The machines also have an outstanding price/performance ratio.
|
|
Bending capacity
ø 15 /ø 20 / ø 42 / ø 60 / ø 90 / ø 100 / ø 120 / ø 150
Short description
- Forward drive (L), rotation (R), bending (A), and additional axes are electronically, CNC controlled
- Ideal for shift production with tubes having normal to complicated geometric forms.
- Free form protruding bending head
- Left and right bending
- Using a modern control system
|
|
|
|
|
|
SB-Oil Tube Master
The Brake Line Tube Benders
The SOCO SB-Oil Tube master is a dedicated CNC Brake Line tube bender ( Pipe Bending Machines ), designed for small tubing, especially Bundy Tubes and hydraulic lines. With multiple electric axes and a unique design to allow bending the most complex shapes and parts, it offers the most advanced solution and pipe bending performance in its range.
Automation
• 3 Electric Axis controlling pipe bending, tube rotation and carriage movement
• Automatic tube bending head reversal (left-to-right) when reaching central clamping area, providing a fully automatic cycle for the entire bending process
• Optional Automatic Loading and Unloading Interface
Performance
• Centralized clamping and rotation system for true simultaneous moving of all axis
• Lowest cycle times because minimal number of moving parts
• Suitable for brake line tubing up to 4000 mm ( Optional 5000 mm )
• Unparalleled Speed:
- seconds for … bends (low number of bends)
- seconds for … bends (high number of bends)
Maximum Tube Bending Working Area = Minimal Interference:
· No interference with machine bed
· No conventional tube bending arm
· No pressure die and wiper die seat interferences
· Central clamping and rotation away from bending zone
· Overmode (Arm Return Mode) capabilities
Keywords
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines,Saw blades,chamfering machine,deburring machine
|
|
Model-51
Universal pneumatic
bending machine
Orient
Mandrel and without mandrel
bending of tubes and profiles. High quality bends in 3 axes
by winding method
Ability
3 axes control (A;L;R)
Tube profile changing control in bending place
|
|
Production using robots
- Automatic production line for the manufacturing of bent parts
- Work Steps, Bending / Pressing and foam insulation covering
|
|
|
|
|
|
Bendicrop
One cylinder working station with five work stations Exclusive from Geka
Permanent bending station complying with CE standards.
Thanks to the blade holder's vertical movement, machine has an excellent performance in all its five work stations:
punching
notching
shear for flat bars
angle cutting
cutting of round and square bars
Fitted with an anti torque system to reduce deformation when shearing flat bars.
FEATURES
The BENDICROP model is fitted with a touch and cut length stop and is delivered with two V-shaped bending dies of 40 and 70 mm .
Permanent bending station complying with CE standards.
Goose neck die-holder for punching of D and E sections on legs and webs. . Quick tool change
Angle shearing without loss of material. Wide range of openings for B and A .
Flat bar and plate shearing system with minimum deformation F mitre shearing up to 45º.
Rectangular notching with table Also suitable for tube notching, rectangular notching, etc...
Anti torque system for flat bar shearing without deformation.
|
|
PivaSystems – Integration for Uninterrupted Production
PivaSystems offers the perfect solution for combining punching and bending in a single production line to produce a finished product. This integrated solution offers the best possible return on investment with the unbeatable advantages of uninterrupted production.
The PivaSystems production line integrates punching and bending modules to further boost part production efficiency. The production line is excellently suited to product groups of highly variable delivery size. Flexibility to produce parts as required in small or large quantities in a single system is achieved from years of experience and the latest in technologies offered by Pivatic.
Improve productivity
- Parts run straight from the Coil with shorter cycle times
- Automated set ups between batches
- Efficient utilization of sheet metal
- High availability (24/7)
|
|
|
|
|
|
New Bihler GRM 80P
Perfecting a best seller for your added value
The target was to further optimize the Bihler GRM 80E punching and bending machine, adapt it to suit the market’s increased demands, and in doing so automatically offer the market even greater productivity, flexibility, profitability and tool compatibility with the preceding GRM 50, GRM 80 and GRM 80E models. The result is well worth seeing and impresses through its advantages.
The new GRM 80P now provides significantly more free space on the work plate as a result of the clear spatial separation of punching and bending operations. In this way, additional tool movements and Bihler key technologies can be integrated as component systems into the manufacturing concept to solve complex applications. As a result, nothing can prevent the manufacture of longer and more voluminous parts. The powerful two-point eccentric press for longer cutting tools installed alongside the work plate and the large center aperture in the work plate also guarantee the flexible integration of central mandrel movements.
Mechanical or NC controlled feeds guarantee the high-precision supply of material. A user-friendly, highly-flexible process control enables the intuitive adjustment, management and operation of the machine.
|
|
Characteristics of PLC pipe bender:
-Controlled through switches and PLC, with manual, semi-automatic and full-automatic functions work mode.
-It can be set in 2 different angles meanwhile, to bend by turns automatically.
-With counter function, it can count the quantity of bended workpiece exactly.
-It adopt oil pressure valve accumulative body loop can control actions individually to prolong the lifespan of oil pressure parts.
-Tri-step loop possesses cooling and deposit functions which can avoid the deteriorate oil.
-Optional function of core entering and lubricating automatically.
-Optional function of core reversing slowly.
-Optional function of slow bending.
|
|
Automatic model:
On the automatic MULTIPLAN, the tightening of against form of blocking and bending as well as the extraction of the chuck are carried out automatically; a device also allows the greasing of the interior of the tube the site of bending; the whole of these operations is carried out in cascades, in a cycle without operator action.
For tubes:
Steel
Stainless
Aluminum
Copper
Capacities:
Ray of maximum bending: 300 Misters.
Angle of maximum bending: 190°
I/V tubes E24 reheated: 12 cm ³.
Bending (mm):
Type 60
Tubes Rectangular Square Round
Steel 60x5,5 50 60x34
Stainless 60x4 45 60x34
Aluminum 60x8 60 60x34
Copper 60x8 60 60x34
Features:
Asynchronous motor 5500W - 50Hz, 230/400V
Three-phase current (to specify the voltage with the order).
Speed of bending: 5 seconds (1 clotheshanger with 90°).
Speed of return: 10 tr/min.
Mass: 980 kg.
Obstruction: 4,035 X 0,948 X 1,020 m
|
|
Bending capacity
ø 15 /ø 45 / ø 60 / ø 76 / ø 100 / ø 150
Short description
- Forward drive (L), rotation (R), bending (A), and additional axes are electronically, CNC controlled
- clamp die and pressure die positioning with additional CNC electronically controlled axis
- Ideal for shift production with tubes having normal to complicated geometric forms.
- Two free form protruding bending heads
- Eight or more sets of bending tools can be used during the same production sequence
- Automatic left and right bending direction
- Using a modern control system
|
|
|
|
|
|
SOCO 6 Electric Servo Controlled Axis Pipe Bender
Draw bending + Roll bending + 1D bending in 1 Tube Benders
The MRV series CNC tube benders equipped with multi-tooling can up to 6 tooling levels. Designed for pipe bending complex parts with 0 straight clamping lengths, as well both small and large pipe bending radiuses, it satisfies even the most demanding applications for the automotive, furniture, healthcare, among other industries.
The MRV series pipe tube bender offers small radius bending + Roll bending + 1D Bending in the same pipe bending machine.
SB-38X6A-MRV
CNC pipe tube benders with capacity up to O.D.38.1mm. Equipped with 6 electric servos, with up to 6 stacks of tooling with Draw bending + Roll bending + 1D tube bending Pipe benders.
Keywords
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines,Saw blades,chamfering machine,deburring machine
|
|
|
|
|
|
CNC Tube Bender with in-built automatic loading and unloading facility
CNC Tube Bender
The Dynamo cnc bender is a highly innovative, fast cycling, 5-Axis CNC tube bending machine, for tubes up to O.D.25 mm, incorporating a fully automatic loading and unloading system, allowing the bending machine to run for long periods without supervision.
Particularityof the Dynam0 cnc bender:
* left or right hand bending sense configuration
* up to four stacks tooling enables the bending of complex components, with different radi
* automatic loading of the new tube takes place whilst the bent part is being unloaded, minimising 'dead' time during the cycle to maximise productivity
* in-built loading/unloading
* very cost effective
VGP 3D - Highly innovative 3D Graphic Programming Software dramatically reducing dependence on operator intervention for:
* real time bend simulation automatically selecting the shortest and most efficient bending cycle to minimise cycle time and reduce cost
* component simulation and feasibility check highlighting any possible collisions
* immediate creation and execution of the machine program with twin data input
|
|
Master
Modular bending machines with different automation levels for mandrel and without mandrel bending by coiling method
Orient:
Mandrel and without mandrel bending of tube and profiles.
High quality bends in 3 axes by coiling method
Abilities
- 3 axes control (A;L;R)
- Tube profile changing control in bending place
Design
- Bending machines Master was developed on replaceable modules base, which allows to complete machines for customer requirements with different characteristics and automation levels
- Machines design allows to change or add modules. Machine can change characteristics and raise automation level
|
|
The EMB patented technique of pre and final assembly of cutting rings reduce assembly time and costs whilst providing superior "leak free" characteristics and reliable reproducible assembly results. The entire process of tube preparation untill the final coupling run like clock work in no time at all, thank to our investment in "state of the art" machinery.
Our SPS controlled assembly units, in paricular, provide supreme functional and cost effective performance.
|
|
We have introduced a full range of sheet and profile roll-bending machines. This decision is based on our 'one-source supplier policy' and the many years of experience in building sheet metal machinery.
Three and Four Sheet Roll-Bending Machines
Our selection of sheet roll bending machines includes models with either three or four rolls for sheet lengths from 2,100 mm up to 4,100 mm and thicknesses up to and including 110 mm!
The use of planetary gearboxes and hydraulic motors results in almost maintenance-free equipment with an optimum quality/price ratio.
Range :
-3 rolls type 3HBR
-4 rolls type 4HBR
Universal Profile Roll-bending Machines
We offer affordable, high quality standard Profile Bending Machines that use the same technology as our sheet roll machines. Standard modular tooling can be configured to roll most standard sections.
|
|
For tubes:
Exhaust
Iron work
Thin steel
Capacities: Ø: from 25 to 63,5 Misters.
Ray of maximum bending: 125 Misters.
Angle of maximum bending: 165°
Mini thickness:
Thickness minimum of the tubes to be curved according to the external diameters:
1,25 mm for: Ø 25 to 47,5 mm (1 " to 1 7/8 ").
1,50 mm for: Ø 50,8 mm to 57 mm (2 " to 2 1/4).
2,00 mm for: Ø 60 and 63,5 mm (2 3/8 " and 2 1/2 ").
Features:
Asynchronous motor 2200W - 50Hz, 230/400V
Three-phase current (to specify the voltage with the order).
Classify insulation IP44.
Obstruction: 1,10 X 0,60 Mr.
Height of work: 925 Misters.
|
|
|
|
|
|
2 ROLLS BENDING MACHINE
This series consists of one model only, the CE2 with two driving rolls with a knurled surface. The machine structure is manufactured in stabilised steel, and the shafts are constructed from thermally treated NiCr steel fitted with ball-bearings to protect mechanical parts from wear, thus ensuring their long lifespan. .
The CE2 is fitted with a helical geared speed reducer, lubricated in oil-bath and is operated via the double pedal board to change the direction of rotation of the rolls.
This bending machine allows the bending not only of section bars, bars and tubes of different dimensions and materials, but also the curling of metal straps and the twisting of square iron up to 8 mm in thickness.
TYPE OF SIMASV BENDING MACHINES
2 DRIVING ROLLS
CE2 - This series consists of one model only, the CE2 with two driving rolls with a knurled surface.
CE2/R - This bending machine is a version of CE2 model which is also produced with tilting rolls bench for processing both horizontally and vertically.
The machine can be equipped with a set of nylon rolls.
3 DRIVING ROLLS
CHV.3360 - Consisting of a solid structure in stabilised steel, the CHV.3360 visualised bending machine is fitted.
CHV.3380 - Consisting of a solid structure in stabilised steel, the CHV.3380 visualised bending machine is fitted.
CHV.4100 - La curvatrice a tre rulli trascinatori CHV.4100 è costituita da una solida struttura in acciaio.
|
|
TECHNICAL SPECIFICATIONS
- two driven rollers, knurled surface
- manual adjusting of the center roller
- working position horizontal an vertical (optional)
- complete with standard roller set and foot pedal
|
|
Model RE-60
Bending machine RE-60
Orient
- Mobile inch pupe bending works at maintenance
and assembling of plumbing
Abilities
- Control board with Russian interface
- Bending angle and zero position
programmed by microprocessor
- Have pullout handles and wheels for
hand moving, and have rims for
moving by lifting mechanisms
- Bending angle 0-210 with account
of spring back angle
|
|
Innovative machines with three-roller system for bending all types of tube and profile with wide radius bends. 80% of profiles can be bent using standard tooling. The bend radius can be set by changing the position of the central roller.
All models feature an extremely rigid pyramid structure, forged steel roller shafts, micrometric tool adjustment, and internal microprocessor for central roller position programming and readout.
Typical applications: handrails for spiral stairs, coils for heat exchangers and boilers, large metal arches for the building industry, arches for furniture, gates and railings.
|
|
Bending capacity
ø 42 / ø 60 / ø 90 / ø 100 / ø 120 / ø 170
Short description
- Automatic bending axis electronically controlled (CNC)
- Memory for programs
- The linear feeding and rotation of the tube is manually performed by the operator. When the digital display indicates that the part has reached it programmed linear position, the plane of bend unit is automatically held, permitting the operator to rotate the part to the programmed plane angle, at which point depressing the foot switch will start the bending process.
- Ideal for tubes having normal to complicated geometric forms.
- Ideal for small or large production amounts
- for shift production
- Free form protruding bending head
- Left and right bending
|
|
Working on copper bars CISABARRE CM1
A production machine
for 3 applications :
- cutting
- punching
- bending flexible
and rigid bars
Hydraulic edge type bending machine, for copper bars up to 125X10 mm.
Operated by CME electro-hydraulic unit (same as "Cisabarre").
Easy machine to use, with electric triggering stop for repetitive folds, main angles engraved on the working surface, extendable support arm to hold long bars.
Technical specifications
- Weight : 107 KG
- Measurements (without the support arm): 900X520X280
- Size of the bars to be bent: 125X10 mm max
- Machine to be placed on a workbench
- Minimum distance between two opposite 90° bends: 65 mm
|
|
|
|
|
|
The digital bending bench BGD-5eco
The new BGD-5eco sets a new standard for bus bar bending with outstanding precision and speed at economical prices. No other bending machine will
match its range of features and performance at low entry price levels.
Equipped with the essential - Digital Angle Encoder - the BGD-5eco offers
unsurpassed simplicity and control with full automatic spring back compensation
and bending accuracy to 0.2 degrees. Consequently it will vanquish any need for
trial bends and significantly reduce cost on faulty bend busbars. On top, the
digital stroke encoder minimizes idle movement for the absolute shortest cycle
times. Additional accessories like step or edge benders, are also easy and
preciseley controlled by the digital stroke encoder.
Advantages:
• Unsurpassed bending features at economic price.
• Digital Angle Encoder with precision to 0.2° degrees
• Full automatic spring back compensation
• No trial bends. No set up times.
• Digital Stroke Encoder for minimum cycle times.
• Supplied with built in high performance 3Ph power pack
• Optional step- and edge bending tools, for special
bending applications.
• Tight L - U- and Z- bends possible.
• Mobile machine on wheels for ease of use.
|
|
Type RB profile bending machines are used when aluminium or steel profiles are to be bent to the highest levels of quality, precision and productivity. These machines have particularly high flexibility and performance.
The variable clearances on the side rollers mean that these machines can be adjusted to fit the profile perfectly in each case. This leads to a noticeable improvement in bending quality but also to significantly higher bending performance than is found with conventional bending machines.
|
|
Press Brake (CNC Folder)
The machine tool adopts welded steel plate construction. Eliminate internal stress by heat treatment, assuring high strength, good rigidity, small deformation, easy operation and high endurance.
The machine with hydraulic driving system can run stably and repair easily. The upper die is sectional type that can combine to the different length willfully, suitable for the plate and case part’s manufacture. The working angle can be adjusted rapidly.
The machine is widely used by manufacturers for forming electrical and electronic switch boxes, which is also used in cooking utensil, furniture, and all kinds of work-pieces, decorative industry and all shops of other industries.
PLEASE WRITE ALL ENQUIRIES ONLY IN ENGLISH!
|
|
CNC Roller benders for achievement in automatic control of complex, repeatable, and high precision shapes
Typical applications: depressed arches, Roman arches, semi-circular arches, rings, serpentines, spirals and ovals
|
|
|
|
|
|
Designed to ensure high productivity, excellent quality and very long life time, the BEND MASTER 75 MRV IMS is a multi-radius tube bender that can bend, in the same work cycle, with fixed radius and with variable radius metal tubes up to max diameter 90 mm. It can also make compression bends and mandrel bends. It is possible to bend with different radii during the same work cycle.
The programmable push in the fixed radius and in the multi-radius bending allow to obtain very short straight segments: in this way bending quality is improved. Tooling change is very rapid thanks to the control of mandrel extraction and position which also simplifies the discharge of bent parts.
This machine, which has 6 fast, powerful and precise controlled axis, is equipped with a programmable booster on the positioning carriage.
These features make BEND MASTER 75 MRV IMS particularly versatile and suitable for production of large series, but also for small batches, thanks to the fast tooling setup and the IMS control.
The abovementioned IMS control, developped in-house by Pedrazzoli IBP S.p.A., is intuitive and simple to use; IMS control also features off-line programming while machine is producing, programming directly from the office and program database sharing with other machines.
|
|
Characteristics of CNC pipe bender:
-Multi-servo axis numerical controlled.
-Input data of Y. B. C or according to Descartes X. Y. Z. coordinate can build bending parameter. According to the input data or built parameter the profile of tube will show on the computer.
-Automatic bending rebound numerical compensation according to accurate measured data. Modify the bending rebound compensation data or compensate manually If the bend is different with what you expect.
-Storage capability: 100 bends for each workpiece. 1000 workpieces'data could be memorized.
-Adopt WINDOWS XP Embed operation system.
-Program transmit: (1) Flash Disc (2) Internet (3) Floppy Disc.
-The heavy-duty series CNC pipe bender(Max.Φ325x25) is the most suitable equipment to bend tube for shipyard.
|
|
|
|
Bending machines
