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HIGH PRECISION INTERNAL GRINDING MACHINES ID / IRD
High precision and high stability internal grinder.
Granite bed and linear motors technology.
Radius grinding.
Powerful software for form grinding.
In and post-process gauging.
Bearing industry.
Dies for cans, batteries, and cutting tools insert manufacturers.
ID-200 ID / IRD-400 ID-600
Internal Grinding diam. (max.) (mm) 80 200 460
Internal Grinding length. (max.) (mm) 80 160 / 190 300
Workpiece swivelling diameter (mm) 200 300 / 400 600
Grinding length (max.) (mm) 80 160 / 190 400
Workpiece weight (max.) (kg) 30 80 / 170 170 / 280 / 400
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M647 - Grinding machine for dental burs
Six-shaft path control with industrial PC
Automatic loading and unloading system with funnel or drum magazine
Grinding wheel attachment for three wheels
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Higher productivity when grinding teeth of circular saw blades.
Generating all technically manufacturable tooth profiles with equal and unequal tooth heights in oscillating high performance longitudinal grinding precise to the micron tooth geometry.
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With the FLEXUS, Deckel is launching a revolution in versatility, productivity
and quality in tool production. Wherever high versatility with a high degree of automation is desired, the FLEXUS will show you what it can do – and even reduce nonproductive times.
So, for example, deburring, polishing, drilling or milling will be possible in parallel with tool grinding – and any other operation can be added to this variety, exactly to the customer‘s needs, including assembling, measuring and cleaning functions.
Mininized nonproductive times for optimized productivity: The robot
loads both the wheels and the workpieces into the feeding unit. Through
the latter, simultaneous wheel and workpiece change will be enabled.
Depending on what is required, workpiece loading can be implemented
through a pallet storage facility, a conveyor belt or a drawer system.
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M642 - Machine for grinding rotary cutters
Six-shaft path control with industrial PC
Automatic loading and unloading system with drum magazine
Grinding wheel attachment for two wheels
Software for all shapes (radii and straight lines)
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The TGC is a Tool Grinding Center built for the realisation of high precision tools. The 4 or 5 grinding spindles can have 1 to 3 grinding wheel each. The possibility to have up to 15 grinding wheel at disposal, allows a flexibility and a guarantee to make any kind of tool in one working process. The machine shows all its quality in the micro tooling, where it's able to make tools with a diameter less than 0.04 mm, with surfaces hardly alike A special hydrostatic system for the axis moving allows a very precise positioning, with a backlash inferior to 0.0004 mm and a longer lasting life compared to the classic elements of competitive machiners. The particular kinematics unusual for grinding machines, allows a large working flexibility.
The Model TGC (Tool Grinding Centre) has been developed for the production of high-precision tools. The overall excellence of the machine occurs in the grinding of Micro-Tools. Tools having diameters in the range of 0.02 mm to 14 mm are ground in optimal Quality. Resharpening is also possible for tools having diameters upwards to 25 mm.
The heart of the machine is the spindle turret, consisting of 4 spindles (optional 5). Each spindle can be equipped with up to 3 different grinding wheels.
This feature provides the machine with important advantages:
* All required grinding wheels are always and instantly ready for use in the machine.
* The selection of the grinding wheel is performed in seconds.
* Absolute accuracy in positioning and repeatability.
The tools can be ground in one clamping and with the highest degree of precision.
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The S33 is designed for the grinding of medium-sized workpieces in individual and large series production operations. It can be automated and is especially suitable for use in the tooling and precision mechanics sectors, for example. With the various accessory kits, such as measuring control, balancing system and gap elimination, it can easily be adapted to new grinding jobs.
Distance between centres of 650 (25.6") or 1000 mm (39.4")
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The Haro Baseline is a conventional, all-purpose, entry level NC grinding machine.
This product range provides a NC-automated version of the manual Baseline machine. Haro Baseline N are 4 axis machines that can be customized to meet specific client requirements (large number of options, additional features as dressing station available).
Machine is equipped with a Siemens CNC system (generally FM 357) for 3D interpolation. Electrical parts and the CNC are installed in a separate cabinet.
A light cover allows the implementation of an efficient cooling system.
A solid and cost-effective basic equipment from the grinding/sharpening expert to the attention of demanding users.
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Universal Gear Grinding Machine VUS (only CBN-Tools)
Application Range
Form finishing of external and internal spur and helical gears and other profiles using single indexing and KAPP CBN profile grinding wheels.
Working Range
max. module of extern gears 16 mm DP 1.5
max. module of intern gears 6 mm DP 4.25
max. workpiece diameter 500 mm 19.7"
max. over-all workpiece length 1.000 mm 39.4"
max. feed travel 700 mm 27.5"
Swivel range of grinding adapter ±90 Grad
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CILYNDRICAL GRINDING MACHINES FOR LARGE PARTS HG-72 / 92
Universal grinding machines.
High capacity.
Very high precision.
Hydrostatic technology.
Multidiameterabsolute gauging systems for in-process/post-process measuring.
Printing rolls, Steel rolls, Gas and Wind turbines shafts. Motor shafts.
Very high precision shaft and gears.
HG-72 HG-92
Distance between centres (mm) max. 4000 max. 6000
Max. weight between centres (kg) 1500 5000
Max. grinding diameter (mm) 640 850
Max. wheel diam. (mm) 910 1015
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The GU Series are compact universal cylindrical grinding machines by PARAGON, and can achieve up to 0.1 µm positioning accuracy. They are suitable for long, multi-steps, and profile cylindrical grinding. Along with the optional internal grinding unit attachment, they provide more flexibility and offer the best choice for your needs. The main features are as follow:
* Grinding wheelhead spindle with unique Hydrostatic Bearings
* Multi-function, high roundness Workhead
* Hydraulic and manual adjustable Tailstock
* High rigid Machine Base with Hydrostatic Lubrication on guideways
* Heidenhain sub-ìm Linear Scale with closeloop feedback.
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The S31 is designed for the grinding of workpieces in individual as well as small and large series production operations. It can be automated and is - thanks to its universality - especially suitable for use in the tooling and aerospace sectors, for example.
Centre height 175 mm (6.9"), Centre distance 1000mm (39.4")
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Features:
An O.D. grinder can also perform I.D. grinding, extended features and extensive service.
Combines a high degree of flexibility with low operational costs.
Fanuc 21i control system guarantees precision and productivity second to none.
Ideal machine for sub-contractors, small-batch producers and machine manufacturer.
Top machining quality.
High productivity.
Manual grinding is possible using the separate MPG to control the X and Z axis.
Manual or automatic dressing with grinding wheel and diamond compensation.
Glass scale on X axis.
Tailstock with hydraulic drive and park position.
High drive performance and positive stop on work-head.
High performance grinding spindle.
Software with pictograms for pendulum grinding, plunge-cut grinding, shoulder grinding, internal grinding and angular in-feed grinding.
Small space requirement.
Size available in 290mm by 800mm.
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MicroGrind 21
Front and back end grinding
Universal grinding machine for front- and back-end grinding, chamfering, V-bore as well as step ferrules
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VM 150
Universal production grinding machines for medium to large size workpieces
Grinding machine Vm 150 for universal applications, in small to large batches Grinding of short workpieces in a chuck or long shafts in a steady rest
Equipment:
can be equipped with:
- one single wheelspindle
- a four position NC indexing wheelspindles turret permitting internal or external grinding operations.
Optional: B axis for workhead angular swivel (taper grinding).
Loading/unloading
- manual or automatic, with a double arm device, a gantry loader or a robot.
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Max Part Size: Swing 12.6 in (320 mm)
Center distance 39.4 in (1,000 mm)
Max grinding diameter ø11.8 in (ø300 mm)
Max load between centers 330 lb (150 kg)
External Grinding Wheel: Wheel spindle bearing Hybrid-type Toyoda STAT® bearing
Wheel drive motor 10 hp (7.5 kw)
Max wheel size (OD x ID) ø20 x 8 in (ø510 x 203 mm)
Max wheel width 2.95 in (75 mm)
Wheel surface speed 8,500 sfpm (43 m/sec)
Wheelhead: Wheelhead rapid feed (infeed) 394 ipm (10 m/min)
Wheelhead feed drive motor 1.75 hp (1.3 kw) brushless servo
Wheelhead slide type V & flat
Wheelhead min. move increment 0.000004 in (0.0001 mm)
Wheelhead angle settings 90° / 30°
Control: Toyoda GC32G2
Table: Table structure Two piece swiveling/traversing
Table swivel (CCW to CW) 10° - 0°
Table rapid feed 394 ipm (10 m/min)
Table feed drive motor 1.75 hp (1.3 kw) brushless servo
Table slideway type V & flat
Table stroke 50.3 in (1,270 mm)
Table min. move increment 0.000004 in (0.0001 mm)
Workhead: Workhead type Dead
Workhead center taper MT #4
Workhead spindle speed (variable) 16 - 500 rpm
Workhead drive motor 1 hp (0.8 kw) brushless servo
Footstock: Footstock type Manual
Footstock center taper MT #4
Footstock max. center retraction 0.98 in (25 mm)
Machine Size: Floorspace 178 x 77 in (4,521 x 1,956 mm)
Net weight 11,000 lb (4,990 kg)
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Cylindrical grinding machines
