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In precision, grinding efficiency and geometric capacity the 5-axis CORVUS CNC machine is way out in front. Key elements are a mechanical construction as solid as a rock, the FANUC 160-M8 control and the Schneeberger QUINTO software. Largely identical subassemblies in the five axes and standard modules from the Schneeberger programme guarantee robust quality. Technology packages taken for granted with Schneeberger include the double spindle for up to 6 grinding wheels, valve-controlled coolant for each wheel, 3D probe and loading robot.
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Camshaft Grinder: SN-Series
This is the camshaft grinder for prototype and batch production. A choice of different frame sizes provides - for each application - the most advantageous option to suit individual workpiece geometries.
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Grinding machines of camshafts CBN of production.
Series GC is made up of very compact and very nimble machines equipped with grinding stones CBN and intended for the mass production of camshafts.
These new machines are a digest of technological innovations, space on the ground at summer reduces considerably thanks to a very compact structure.
Consequently the rigidity of the frame is increased, only three fulcrums are today necessary and ensure a stability out-par by minimizing the negative impact of the variations of the ground the wire of time.
The kinematics in advance of grinding stone is entirely hydrostatic, as well the screw in advance as the slides of the door grinds, to ensure an extreme precision of correction of the profiles and a very weak response time.
Beyond that, the longevity of these elements is geared down and the better controlled maintenance costs.
On the automation plan, machines GC embark series a standard CNC GC50 of manufacture TOYODA, or with the request a CNC Fanuc, always with an interface HMI.
Interface HMI of a great ergonomics gets cycles very simplified operators and easy programming, functions of detection of breakdown
and a monitoring of the state machine in real-time reduce the downtimes machine to just in the event of anomaly.
Thanks to a capacity of removal impressive matter and a circumferential speed of grinding stone of 120 Meters/Second, very short cycle times are obtained even under difficult conditions.
For a detailed description and supplements we invite you to consult booklet pdf in appendix or to contact us.
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The Landis LT1 CNC Camshaft Grinder meets all of your challenges for lean, flexible grinding. It is the most compact and affordable CNC grinder we’ve ever developed. While still delivering legendary Landis accuracy and reliability.
The LT1 is ideal for today’s shorter 4 and 6-cylinder camshafts as well as for short-run processing of concentric and non-concentric single- and multi-diameter shafts.
Key Features include:
* Compact, self-contained design with low center height requires 25% less floorspace
* Rigid, FEA-optimized cast iron bed
* Linear motor driven hydrostatic wheel feed system
* Motorized, hydrostatic high-speed spindle
* Powerful, easy to use PC-based open architecture control
* Optimized for use with CBN abrasives
* Available in 500 and 1200mm grindable lengths
Easy access for simple, one-person wheel change
Flexible to accomodate cam, crank and transmission components
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The Landis LT1 CNC Camshaft Grinder meets all of your challenges for lean, flexible grinding. It is the most compact and affordable CNC grinder we’ve ever developed. While still delivering legendary Landis accuracy and reliability.
The LT1 is ideal for today’s shorter 4 and 6-cylinder camshafts as well as for short-run processing of concentric and non-concentric single- and multi-diameter shafts.
Key Features include:
* Compact, self-contained design with low center height requires 25% less floorspace
* Rigid, FEA-optimized cast iron bed
* Linear motor driven hydrostatic wheel feed system
* Motorized, hydrostatic high-speed spindle
* Powerful, easy to use PC-based open architecture control
* Optimized for use with CBN abrasives
* Available in 500 and 1200mm grindable lengths
Easy access for simple, one-person wheel change
Flexible to accomodate cam, crank and transmission components
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The CamGrind M is the ideal production grinding machine for camshafts with a length of up to 3.000mm.
Designed for complete machining of camshafts, concave and convex cam-contours in one clamping, the CamGrind M is the ideal grinding machine for camshafts with a length up to 3.000 mm. Thanks to the consequent use of CBN grinding wheels, shortest cycle times, long tool service life and optimal grinding results can be achieved.
The CamGrind M can be used with a water based emulsion or with coolant oil. Thanks to the proven WOP-G the programming is easy and fast- only a few inputs help to set the revolution profiles automatically.
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GC32M Camshaft Grinder
Max Part Size:
Swing 12.6 in (320 mm)
Center distance (GC32M-63) 24.8 in (630 mm)
Center distance (GC32M-120) 47.2 in (1,200 mm)
Center height 44.1 in (1,120 mm)
Max grinding diameter ø7.9 in (ø200 mm)
External Grinding Wheel:
Wheel drive motor 42 hp (31 kw)
Max 100 hp (75 kw)
[20 hp (15 kw)]
Max wheel size (OD) ø13.8 in (ø350 mm)
[ø3.9 in (ø100 mm)]
[ø5.9 in (ø150 mm)]
[ø9.8 in (ø250 mm)]
Max wheel width 0.98 in (25 mm)
Wheel surface speed 31,500 sfpm (160 m/sec)
[15,750 sfpm (80 m/sec)]
[39,370 sfpm (200 m/sec)]
Wheelhead:
Wheelhead rapid feed 2,362 ipm (60 m/min)
Wheelhead feed drive motor 17.5 hp (13 kw)
Wheelhead slide type Hydrostatic, linear motor drive
Wheelhead min. move increment 0.000004 in (0.0001 mm)
Control: GC50
Wheelhead Traverse:
Wheelhead traverse rapid feed 984 ipm (25 m/min)
Wheelhead traverse feed drive motor 4.6 hp (3.4 kw)
Wheelhead traverse slide type V-slideway, ballscrew drive
Wheelhead traverse min. move increment 0.000004 in (0.0001 mm)
Workhead:
Workhead type Live
Workhead center taper MT #4
Workhead spindle speed (max) 500 rpm
Workhead min. move increment 0.000004 in (0.0001 mm)
Footstock:
Footstock type Hydraulic
Footstock center taper MT #4
Footstock hydraulic stroke 2.17 in (55 mm)
Machine Size:
Floorspace (GC32M-63) 114 x 181 in (2,800 x 4,600 mm)
Floorspace (GC32M-120) 136 x 181 in (3,440 x 4,600 mm)
Net weight (GC32M-63) 18,740 lb (8,500 kg)
Net weight (GC32M-120) 20,944 lb (9,500 kg)
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HIGH PRODUCTION CYLINDRICAL GRINDING MACHINES CG / PG
Large capacity wheels.
Automatic loading.
Multidiameter in-process absolute gauging unit.
CNC controlled tail stock.
Hydrostatic technology.
Medium / large size batches.
Automotive components.
Flexible production.
PG CG
Distance between centres (mm) 1000 1000
Height of centres (mm) 225 125
Max. Admitted weight (kg) 125 500
Wheel size (mm) 610 x 80 (160) 760 x 100 (250)
Wheel peripheral speed (m/s) 60 / 80 60
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One of the JUNKER core competencies is grinding with
CBN wheels. JUMAT OD grinding machines can be used
for individual or combined grinding operations in
straight and/or angeled infeed method:
• Diameter
• Plane shoulders
• Undercuts
• Flutes
• Tapers
• Chamfers
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General Features
Equipped with the most modern drive and control technology, the Kapp KX 300 provides the highest productivity and flexibility for hard finishing of gears and profiles.
The KX 300 is a modular system capable of using various tool and processing technologies enabling machine customization to meet specific application requirements.
Application Range
Finish processing of external spur and helical gears, preferably wheel shaped, or with the corresponding machine execution, also wave-like shaped.
Working Range
modul 0,5 .. 5 mm
tip diameter 0 .. 300 mm
max. face width 320 mm
max. helix angle 45° mm
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The ShaftGrind Series offers many advantages, for example in the field of
high-productivity CBN grinding solutions.
Plunge and longitudinal grinding and high-speed rough grinding (HSP grinding) are all used here. In terms of plunge and longitudinal grinding using CBN wheels, the solution featuring a inprocess measuring system offers a high degree of flexibility and extreme precision, even when
processing large components. The non-round package and the WOP-G programming system mean that processing involving both cylindrical and non-round grinding (concave and convex forms) on a single workpiece in a single clamping operation with a very high level of precision have become a reality. From just a few data, the WOP-G programming system defines harmonious speed profiles and thus constant cutting conditions.
The combination of the ShaftGrind Series with high-speed grinding (HSP grinding) allows a high level of productivity with small batch sizes and small families of components. The amount of retooling and adjusting work is minimised thanks to the use of standardised grinding tools and extremely simple workpiece synchronisation.
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HIGH PRECISION CENTERLESS GRINDING MACHINES
Wide range of centerless grinders for high precision and production jobs that have been designed to easily incorporate peripheral equipment such as loading systems, measuring equipment and
coolant systems.
E - 301- 305 - 318 -327
Component size (min-max) diam. (mm) 1,5 - 250
Grinding wheel dimensions (mm) 325 x 125 - 650 x 500
Main motor power (kW) 7,5 - 75
Gross weight (approx.) (kg) 1800 - 16500
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► New Centerless Grinding Machines
► Rebuilding Centerless Grinding Machines
► DINATEC/MICROREX propose as well "Rebuilt Machines" ready for use and available on sale
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Centerless grinding involves the workpiece being simultaneously machined and guided on its generated surface. The line contact on a grinding wheel forms the grinding line, the workpiece lies flush with the regulating wheel and is held in place from below by a guide rail.
During grinding, the center of the workpiece lowers as its diameter is reduced through abrasion. This causes the workpiece to migrate towards the regulating wheel. JUNKER’s electronic control system compensates for this position change by tracking the grinding wheel so that precise machining is guaranteed at all times.
Centerless cylindrical grinding is also the ideal solution for workpieces that are difficult to hold due to their shape or small dimensions.
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Centertype grinding machine heavy duty with movable heads
for processing of round rods, bars, shaps, mill products
adjustable grinding presure
heigh though speed
programm contolled adjustment of diameter and lenght
stations for grinding, brushing, polishing
Diameter range: 70-500 mm
Length: 1200-14000mm
Max weight: 10000kg
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The RC series centerless grinding machines can be used for infeed grinding and thrufeed grinding to ensure accuracy, high productivity in workpieces with diameters between 1 mm and 50 mm. Automatic loading and unloading attachment is convenient to operate and reduce cost. The main features are as follows¡G
- The grinding and regulating wheel spindles are made of high quality alloy steel (SNCM-439), and treated through: normalized, tempered, carburized hardening, sub-zero treatment, and then follows the precision grinding process which can greatly enhances spindle life and stability guaranteeing deformation free performance.
- The unique hydrostatic bearings of the grinding wheel and Roller and Ball Bearing of regulating wheel can reduce the metal friction.
- The machine base is manufactured from high quality Meehanite cast iron and analyzed by advanced Finite Element Method (FEM). Along with vibration stress release, these outstanding structural features assure high strength, maximum damping capability, and longer service life.
- Total solution. Automatic grinding process design.
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Simplify. With a ground-breaking project, BONELI's Smart 10 centerless grinder is unbeatable in performance. Designed to reach a new level in grinding, the machine simplified operations once complex. The result is a machine with much higher precision, easy to operate, lean, with low and simple maintenance and, best of all, a much lower cost. It is a intelligent machine. It is Smart 10.
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BONELI is developing the new BONELI SMART 20 centerless grinder. The machine will have the exact same concept of the SMART 10, however with maximum wheel width of 508 mm (20 inches). All the technological innovations introduced in the SMART 10 (use of spindles, new dressing concept, new software) will also be used in the SMART 20. The SMART 20 will be dedicated especially for thrufeed grinding where it is demanded, beyond precision, extremely high productivity. The launching of the new machine will be during the first months of 2008. Find below the main characteristics of the new BONELI SMART 20:
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Centerless grinding is an extremely efficient process for producing high volume cylindrical components with extremely precise, micron-level, dimensional tolerances.
Cinetic Landis centerless grinding solutions are widely used to process automotive, aerospace, and textile manufacturing components, as well as literally thousands of other precision parts.
Cinetic Landis supplies the industry’s broadest selection of centerless grinding technologies under the Giustina and Landis brand names. These machines, and the process development, service, and support systems behind them, are known worldwide for accuracy, reliability, and ease of use.
These attributes are illustrated by the compact, high-productivity Viking SuperSeries II®, a machine capable of sub-micron accuracy in high-volume applications. Available in a range of sizes and configurations, Viking SuperSeries II®machines can use CBN wheels or slant plunge feed with new generation design.
Large Viking machines feature double support hydrodynamic spindles and cutting speeds up to 60 m/s, while medium and small machines have high speed electro spindles with cutting speeds up to 120 m/s. Wheel widths range from 150 to 650 mm and diameters from 400 to 760 mm.
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BASE
Extremely rigid and vibration-free, thermodynamically stable, one piece cast iron multiple box section design, heavily ribbed, able to maintain consistently high stability under all conditions to the highest level of accuracy over the longest time.
GRINDING WHEEL HEAD
Superior stiff and vibration-free design with steel construction ensuring the highest level of spindle alignment, accuracy and integrity for the spindle under all the working conditions. This is the seat of the nitride steel spindle, supported at both ends by hydro-bearings with forced-circulation of the oil.
REGULATING WHEEL SPINDLE
The structure is made in cast iron and it is fixed on a crank support. Positioned in the center of the slides and not on the side, it allows big amounts of stock removals during rough grinding and very tight tolerances during finish grinding. It is the seat of the casehardened steel spindle, supported at both ends by adjustable bearings.
SLIDES
Wide upper and lower precision slides, hydraulically preloaded antibacklash system provides maximum accuracy for positioning, compensation, repeatability and rigidity. Low friction design, slides protected by a contamination prevention system.
WHEEL DRESSER SLIDES
Slides are hydraulically controlled, with adjustable feed on Monza conventional and Monza CNC single axis, and CNC controlled on Monza CNC multiaxis. Linear precision guides provide: accurate movements stick slip effect elimination and easy maintenance.
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PreciGrind 2000
outer diameter (OD) – range
inch 0.020” - 0.315”
metric 0.500 mm - 8.000 mm
(larger size available upon request)
bore diameter range (for guiding wire)
inch 0.004” - 0.236”
metric 0.100 mm - 6.000 mm
(larger size available upon request)
maximum part or “chain of parts” length
inch 35 1/2”
metric 900 mm
grinding wheel dimensions (standard)
inch 1A1 7”x 3/4”-2 3/4” x 1 3/4”
metric 1A1 175 x 20-70 x 45 mm
(other dimensions are available upon request)
automatic process control (NC)
Siemens S7-200 step-motor
electrical specifications
voltage 200V - 230V
frequency 50Hz - 60Hz
dimensions
inch (LxHxW) 75” x 79” x 32”
metric (LxHxW) 1900 x 2000 x 800 mm
weight
290kg / 640lbs.
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Acme offers a complete line of wet or dry Centerless Grinding machinery for performing a variety of operations ranging from tolerance grinding to decorative finishing on the outside diameter of tube, pipe, rod and bar.
Acme Centerless Systems can utilize coated abrasive belts, abrasive flap wheels, non-woven abrasive wheels, buffing wheels, nylon and wire brushes.
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Centerless grinding is an extremely efficient process for producing high volume cylindrical components with extremely precise, micron-level, dimensional tolerances.
Cinetic Landis centerless grinding solutions are widely used to process automotive, aerospace, fluid power, precision bars and bearings, as well as literally thousands of other precision parts.
Cinetic Landis supplies the industry’s broadest selection of centerless grinding technologies under the Giustina and Landis Cincinnati brand names. These machines, and the process development, service, and support systems behind them, are known worldwide for accuracy, reliability, and ease of use.
These attributes are illustrated by the compact, high-productivity Viking SuperSeries II®, a machine capable of sub-micron accuracy in high-volume applications. Available in a range of configurations for thrufeed and infeed applications, Viking SuperSeries II® machines can utilize CBN wheels, diamond or conventional grinding wheels.
Larger machine designs such as the RK Series feature double support hydrodynamic spindles for larger work. Grinding speeds range from 43 m/s to 120 m/s. Wheel widths range from 203 mm to 650 mm and wheel diameters from 400 mm to 610 mm.
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KCG - 200J
- Easy gusset of minute-sized materials by attaching micron-unit micro gusset device.
- Easy speed control during operation with continuously variable transmission.
- Improved durability with Turcite table transportation system.
KCG - 150/200
- High-resolution realized by adopting the grooved bearing of G/W and R/W.
- Structure to make it easy to change wheel.
- Device to control gusset of R/W with a micro size.
KCG - 300
- High efficiency realized by adopting both sides support type R/W.
- Bed split type, highly rigid, envelop type G/W Wheel head.
- High-resolution realized by adopting the grooved bearing of G/W and R/W.
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This machine is made for grinding the CV joint cage windows.
It is a very fast and precise machine: the average cycle time is just 12 seconds.
Features:
* Precise cage phasing system
* 3 NC axes
* 6 or 8 high frequency spindles for the simultaneous grinding of all the cage windows
* Spindles rotational speed controlled by the NC according to the grinding wheels diameter for a constant cutting speed
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KEL-VISTA – The economical universal CNC machine
KEL-VISTA – The machine offering an optimal view on the grinding process, economical, innovative in set-up and operation.
Designed for use in highly demanding tool- and mouldmaking, in machine and prototype construction, in maintenance workshops, laboratories, for economical small and medium batch production, or, in other words, wherever flexibility, precision and cost-effectiveness are indispensable.
The KEL-VISTA is designed to be a cost-effective CNC-alternative to hydraulically-controlled cylindrical grinding machines. Programming knowledge is now no longer necessary, thanks to the simple, user-friendly Kellenberger menu-based programming. The KEL-VISTA has been very compactly designed with coolant tray which is separated from the machine base, an integrated transport system and swivelling upper table. The swivelling workhead is suitable for grinding between dead centres and for chucked work, is a further example of the machine’s progressive design. The thermally-optimized bearings guarantee the highest roundness and dimensional accuracy.
High lights of the KEL-VISTA
Excellent visibility of the grinding process
Due to the ideal arrangement of the viewing windows and centre height.
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The Okuma line of I.D. and O.D. cylindrical grinding machines is the result of more than 60 years of experience designing grinders that meet the precision needs of industry. Okuma grinders feature a hydrostatic spindle which runs a film of oil, assuring a greater transfer of horsepower to the cut. These high performance grinders can be fitted with a wide range of options and third party accessories making them easy to integrate into production lines.
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Ultra GU-3250CNC is the ultra design for both eccentric and non-round grinding.
The Granite mineral-casting machine base with box-style hydrostatic slideway allows no metal contact and higher feedrates, resulting in long machine life and excellent damping behavior to increase ground parts quality. The favorable thermal behavior of Granite extensively compensate for temporary temperature fluctuations, resulting in high dimension accuracy at all times. FANUC 31i controller can deal with in-feed movement in nanometer. The angle encoder for C-axis can give feedback to the controller, allowing precise control for non-round grinding.
Applications include eccentric grinding, polygon grinding, camshaft grinding and crankshaft grinding etc.
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Cylindrical grinding machine CNC with head swivelling for right and oblique diving.
The TOYODA "Select G" is a multipurpose machine offering a great flexibility of machining for small and average series with one very
utmost precision.
Its principal characteristic is to offer a right and oblique diving,
configured very easily by the user and who allows the realization
varied work.
The change of configuration, from the mode plunged oblique with right diving is obtained by swivelling of the head carries grinding stone.
Only one machine replaces two grinding machines!
Patented pin TOYODA STAT® BEARING with hydrostatic technology
ensure an unequalled precision and an exemplary reliability.
Numerical control TOYODA GC50 on basis PC offers an interface
convivial and intuitive, programming simplified thanks to cycles
of correction canned and an automatic raising of grinding stone.
For a detailed description and supplements we invite you to consult booklet pdf in appendix or to contact us.
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Cylindrical grinding machines
