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With CoolPulse™ Extrude Hone continues to solve some of the most complex deburring and surface finishing challenges faced by a wide range of industries including, medical, pharmaceutical, solar energy, precision instruments, electronics, and thousands of other delicate component parts producers. Our pulsed electrolytic technology called CoolPulse, offers manufacturers a new, cost-effective, and highly unique process for deburring, polishing, and cleaning virtually any small, thin, or complex component made from an electro conductive metallic material.
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Brush Deburring Systems Burr-Ex – The Finishing Touch
Two different layouts can be offered for fully automated fine deburring systems which produce the ground or stamped workpieces (FE 700 R round table and FE 700 L linear systems).
The machines can be supplied as fully automated setups combined with an AC microLine® system or alternatively as stand-alone solution. Each version follows a modular concept and can be adopted to our customers‘ needs.
The rotary table finishing system FE 700 R is available as a stand – alone application as well as a fully automatic application combined with an PETER WOLTERS AC microLine machine.
The basic machine is equipped with a special sealing system between the drive/control section and the work section. Due to this fact the maintenance intervals, maintenance times and set-up costs are minimized.
Options like the fully automatic tool wear and pressure control guarantee a constant process quality at a high level.
Further options as automatic loading, flip over device and unloading systems are available. Also part of this is a central adjusting device which ensures short change over times for other workpiece dimension.
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From traditional milling activities comes the production of fettling and cubing machines dedicated to cubing operations of foundry pieces from medium to large series. They are designed for easy maintenance and to function within the special environment of foundries.
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Very High Pressure, by water or oil jet : is used when the parts to be deburred are made of relatively soft materials. In such a case, the pressure is of 250 to 1000 bar. This technology gives greater importance to the fluid flow rate.
Example of materials : aluminium alloys, copper, brass, plastic by-products
Example of parts : pump bodies in the automotive industry, interior parts of watch mecanisms, locks parts, mechanical parts made of materials such as described above.
Specific dedicated equipments : Triplex pump : with flow rate up to 30 l/min, deburring heads with fix and/or rotating jet.
Ultra High Pressure by water or oil jet : is used when the parts to be deburred are made of relatively hard materials. In this case, the pressure is of 1000 to 3500 bar. This technology gives greater importance to the fluid pressure.
Example of materials : stainless steel, heat-treated steels...
Example of parts : injectors in the automotive industry, mechanical parts, outer parts of watch mechanisms...
Specific dedicated equipments : Ultra High Pressure pump : with pressure up to 3500 bar and flow rate up to 5 l/min ; deburring heads with fix jet.
Process advantages
Reliable results through total control of the deburring pressure.
The technologies do not change the dimensions or the mechanical characteristics of the part.
The production of a final part that is cleaner.
Improvement of the reliability of functional movement of mechanical sub-assemblies : the deburring reduces considerably the likelihood of mechanical jamming generated by particles coming away from the surface of parts.
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The patented global novelty is designed as a compact round cycle system with an efficient chamber cleaning technology. Designed for meeting the extremly high cleaning requirements in the automotive industry, the MTM Omega integrates into rapid-cycle production lines with very short cycle times. Up to twelve procedural steps of aqueous cleaning while pieces are rotating, swinging or standing can be integrated, even high pressure deburring (150, 400, 800, 1000 bar) and brush cleaning are options.
A single setting of the pieces in the treatment chamber allows for exact positioning - the lances can be precision-inserted into deep holes.
Loading of parts, part carriers and loose fill baskets is optional. This installation type is suitable very well for robot loading and unloading at a position.
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The performances of these washing machines in their standard configuration are granted by three work positions; the machine works this way in masked times.
1. The first station executes the general and positioned fore-washing for blind holes and through holes.
2. The second station involves positioned and swinging lances that have the aim of removing burrs with strong water jets at high pressure. The work pressure depends on which kind of material should be deburred (from 350 up to 800 bar). Washing with strong filtration can be effectuated together with deburring.
3. The third station drains water and makes self-drying of washed items easier through an electroventilator at high pressure and positioned nozzles (for blind holes) for compressed air blowing if necessary.
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PETER WOLTERS is a world leading manufacturer of high precision machine tools for individual applications in fine grinding, honing, lapping and polishing of flat workpieces. The product range is completed by combined grinding and brush deburring systems. which have been developed for the final surface optimisation of fine ground, fine blanked and stamped workpieces as well as special precision parts with defined edge radiusing.
The FE 700 L system is indicated by the following features:
·The linear finishing system FE 700 L is available as a stand – alone application as well as a fully automatic application combined with an PETER WOLTERS AC microLine® machine.
·The basic machine is equipped with a special sealing system between the drive/control section and the work section. Due to this fact the maintenance intervals, maintenance times and set-up costs are minimized.
·Options like the fully automatic tool wear and pressure control guarantee a constant process quality at a high level.
·Further options as automatic loading, flip over device and unloading systems are available. Also part of this is a central adjusting device which ensures short change over times for other workpiece dimension.
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the loeser car rim deburring machine deburrs the inside and visible outside of the wheel via specially shaped brushes. burr which occur when the rims are machined can easily be removed.
sget in contact with us. we have the tailor-made deburring system for you:
fully automatic,
for manual loading and unloading,
for brushing of one or both sides of the wheel,
for deburring of wheel centers,
for improvement of the surface.
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Innovative concept:
Consists in spraying a fluid (water or oil) at a pressure between 300 and 3500 bar (4,400 to 50,700 psi), depending on the material to be deburred.
It removes burrs left after the machining process, and allows cleaning of the surface of the parts.
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The main advantages are numerous:
- The capacity to conform to the geometrical differences of pieces that are obtained with foundry or stamping processes and, therefore, that are not perfectly equal one to the other.
- The possibility of vary the working pressure according to the necessity to speed up the cycle time, making constant the final quality of the product, from the first to the last piece that is worked and optimizing the consumption of the tools.
- The possibility of working completely independent without the regular presence of an operator and therefore with a further reduction of the cost per hour of the system.
- Remarkable saving of the consumption material.
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Robotized Deburring
You've heard the saying "deburring is a tedious job..." ‑ why not automate it?
Fastems' DBL (Deburring and Loading Cell) is a modular robot cell designed for deburring and automatic loading applications. Deburring, which often is a dusty, noisy, unconfortable and repetitive task becomes a thing of the past. And simultaneously, the deburring quality, which often varies significantly with manual deburring, can be consistant and easily maintained at the required level. The DBL can be used as a stand-alone unit or it can be integrated with a flexible manufacturing system (FMS).
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Flexible, precise and efficient – even with changing task definitions
Short product life cycles make high demands on the flexibility of deburring machines. The perfect solution: modular KADIA deburring robot cells ensure simple adaptation to varying tasks and parts.
Flexibility to the ultimate
The make of robot used can be freely selected by the customer
Parts are fed in by roller conveyor or gantry system, depending on customer preference
Designed to customer requirement for dry or wet operation with oil or emulsion
Different system concepts depending on workpiece size and cycle time
Combinable with conventional transfer deburring machines to form hybrid deburring systems. This possibility extends the processing flexibility of the robot with the advantages of axis guided machines (short cycle times, exact positioning for long travel distances etc.)
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Spindle Machines and Robotics for finishing and deburring
Working Hand In Hand For A Great Finish
Abrasive slurry moving at speeds up to 1000 surface feet per minute processes large parts or clusters of small parts on spindle mounted chucks. Centrifugal force spins the selected finishing media into a “form fitting grinding wheel” while slow rotation of part in the mass assures uniform deburring and finishing of all surfaces. Delivers precision finishing of gears, crankshafts, bearing cages, splined shafts, pump rotors, jet compressor discs, jet blades, and other complex parts.
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The patented Extrude Hone®/SurfTran® Thermal Energy Method (TEM) uses intense heat for deburring and/or deflashing. Parts to be processed are sealed in a pressurized cylindrical bell chamber with a mixture of a combustible gas and oxygen. This mixture completely envelopes the workpart's burrs and flash, regardless of their internal or external location. The gas mixture, ignited by a spark plug, creates an intense, rapid burst of heat. Burrs and flash, because of their high ratio of surface area to mass, quickly raise to a temperature well above their auto-ignition point and burst into flames.
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Thermal Energy Method (TEM)
The patented Extrude Hone®/SurfTran® Thermal Energy Method (TEM) uses intense heat for deburring and/or deflashing. Parts to be processed are sealed in a pressurized cylindrical bell chamber with a mixture of a combustible gas and oxygen. This mixture completely envelopes the workpart's burrs and flash, regardless of their internal or external location. The gas mixture, ignited by a spark plug, creates an intense, rapid burst of heat. Burrs and flash, because of their high ratio of surface area to mass, quickly raise to a temperature well above their auto-ignition point and burst into flames.
Excess oxygen in the chamber combines with the vaporizing burrs to produce an oxide powder. As the oxidizing burr reaches the main body of the workpart, the temperature drops rapidly and stops the process. The oxidation is of very short duration; long enough to transform burrs and flash into oxide powder but not long enough to change workpart dimensions or metallurgy. Oxidized powder from the burrs is redistributed over the workpart and containment chamber which can be cleaned away, if necessary, with virtually any Aqueous (water-based) cleaning solution.
In summary, TEM is a rapid, low cost, high production process that has the unique ability to remove burrs and flashing without affecting adjoining workpart surfaces. Depending on workpart size, a million or more parts can be processed a month in a single TEM machine.
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General description:
Also in our double head end deburring equipment line is our Abtex tube deburring system. The system pictured is a hopper fed unit that deburrs both ends of tubes at a rate of up to 100 tubes per minute. Adjustments are easily made for varying tube dimensions. Once the system is activated, the hopper aligns the work pieces and directs them into the brushes. De-burred tubes exit the back of the deburring machine directly into boxes for shipment or into work bins for easy transport to other work stations. The Abtex tube deburring system is built to customer specifications.
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The EMB patented technique of pre and final assembly of cutting rings reduce assembly time and costs whilst providing superior "leak free" characteristics and reliable reproducible assembly results. The entire process of tube preparation untill the final coupling run like clock work in no time at all, thank to our investment in "state of the art" machinery.
Our SPS controlled assembly units, in paricular, provide supreme functional and cost effective performance.
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Machine suitable for removing INSIDE and OUTSIDE “burrs and sharp edges” that are normally created during cutting operations.
It is possible “deburr” round, oval, square, rectangular tubes, irregular shaped profiles made of iron, stainless steel, aluminium and plastic materials.
Machine is supplied ready to work with following STANDARD EQUIPMENT: adjustable universal holder for workpieces, motors with voltage 400V/50Hz, sevice keys, instruction book and CE conformity declaration.
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DEBURRING MAX 42x4 mm
MATERIALS AISI 316 TI - ST 37.4
WEIGHT 28 KG
STANDARD VOLTAGE 230V 50Hz 1PH
MOTOR POWER 0.18 KW
DIMENSIONS L x D x H 350 x 350 x 320 mm
REVOLUTIONS/MINUTE 50
INT./EXT. DEBURRING TOOL 6-42 mm included
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For treatment of tubes and sticks ends
Abilities
Deflashing of round tubes and sticks with diameter from 10 mm up to 48 mm
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The right vibrators can be used for the surface treatment of a multitude of parts and within the framework of very different processes.
Their range of application goes from aggressive fettling, of the shelf to the polish-mirror of delicate parts, of the émerisage of outline until scouring before galvanization.
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Deburring machines 
