Brush deburring machine XDP-1000MRRP

abrasive beltsandingbrushing

General Description
The Jianmeng XDP-1000MRRP deburring machine for edge rounding is primarily used for deburring, edge rounding, and wire drawing on the surfaces of various metal workpieces to enhance their surface quality and precision.
This equipment integrates multiple processing technologies such as sanding belts and roller brushes to achieve a complete precision processing workflow, from deburring and edge rounding to delicate wire drawing. It can complete multiple surface treatment processes in one stop, improving production efficiency and product quality stability.
The XDP-1000MRRP surface finishing machine is specifically designed for the surface treatment of carbon steel components. It uses innovative technology that combines two wide sanding belts for deburring with six multi-directional roller brushes for edge rounding. This design aims to efficiently and accurately remove surface burrs from workpieces while simultaneously achieving edge rounding and a surface wire drawing effect. It improves the surface quality and appearance of workpieces, meets precision and quality requirements for carbon steel surface treatment in various industries, and enhances production efficiency and product value.
The machine allows for the adjustment of various parameters and the selection of suitable abrasives based on different processing requirements. It is equipped with a 5.5KW wet dust collector.
Dust removal method: Thanks to the highly efficient dust collection port design, most of the dust generated during operation is quickly extracted. This not only eliminates the risk of dust explosion but also maintains cleanliness within the equipment, providing a dual guarantee for safety and maintenance.

CNC Display Screen
The CNC display screen is a key component of the edge rounding machine, responsible for the centralized display and control of all operational parameters during the deburring process, thus improving machining efficiency and precision.
The CNC display screen not only provides real-time feedback but also allows operators to make precise parameter adjustments as needed to ensure workpiece quality.

Roller Brush
The roller brush is a key component in metal surface treatment, widely used in processes such as deburring, brushing, cleaning, polishing, etc.
The roller brush is composed of multiple bristles, and the material, hardness, and arrangement of the bristles can be adjusted according to different processing requirements. The roller brush contacts the workpiece surface through rotation, effectively removing impurities such as burrs, oxides, and oil stains, thereby improving the smoothness and aesthetics of the metal surface.

Consumables

• Abrasive Belt: The sanding belt is a widely used grinding tool for metal surface treatment. After special processing, it forms a belt-like structure and is suitable for various processes such as grinding, deburring, polishing, finishing, and wire drawing. The sanding belt removes excess material through friction with the workpiece surface, thereby improving surface quality and appearance.
• Roller Brush: The roller brush is an efficient tool for metal processing and surface treatment, widely used in processes such as deburring, surface drawing, cleaning, oxide layer removal, and oil stain removal. The working principle of metal edge rounding and deburring involves the use of rotating brushes that contact the workpiece surface to achieve deburring, edge rounding, and surface finishing effects.

Comparison of Workpieces Before and After Deburring

• Before Deburring: Rough edges and sharp burrs on the workpiece affect assembly precision. There may be an oxide layer and slight unevenness on the surface, which can affect subsequent processing or coating adhesion.
• After Deburring: Smooth edges without burrs improve product safety. After being polished or brushed, the metal surface becomes more exquisite and beautiful. After deburring, dimensional accuracy is improved to ensure better assembly quality. The removal of the oxide layer is beneficial for subsequent processes such as welding, painting, and electroplating, improving coating adhesion and durability.

Technical Specifications

• Wide workbench surface: 1000mm
• Processing thickness: 1-100mm
• Minimum processing size: ≥30*30*1mm (non-perforated plate)
• Feeding speed: 1-7m/min (adjustable frequency conversion)
• Belt speed: 2.2-11m/min
• Roller brush speed: 6-20 m/min
• Revolution speed: 4-12m/min
• Maximum power: 33.85 kW (excluding dust collector)
• Rated voltage: 380V / 3P / 50HZ
• Atmospheric pressure: 0.6-0.8Mpa
• Sanding belt size: 2200 * 1020mm
• Roller brush size: 300 * 300 * 40mm
• Host weight: Approximately 4000kg
• Size: 3500*1850*2300