Brush deburring machine XDP-1000MRP

beltcuttingsanding

Product Overview
The Jianmeng XDP-1000MRP metal deburring machine is an efficient automated deburring equipment specifically designed for medium-thickness metal sheets. It is equipped with a magnetic adsorption platform and an intelligent control system, allowing precise and efficient completion of burrs, oxide layers, and corner treatments generated after laser cutting, stamping, milling, and other processing.
The equipment adopts a wide sand belt and multiple sets of roller brushes for joint operation, enabling multiple processes such as deburring, chamfering, polishing, and surface finishing in a single feed, significantly improving processing efficiency and product quality.
The XDP-1000MRP deburring, wire drawing, and polishing machine is specially designed for the surface treatment of carbon steel components. The innovative technology combines a set of wide sand belts for deburring with six universal roller brushes for chamfering, aiming to efficiently and accurately remove burrs on the workpiece surface while achieving edge chamfering and surface stretching effects, improving surface quality and appearance, meeting the precision and quality requirements of different industries for carbon steel surface treatment, and enhancing production efficiency and product value.
This equipment can adjust different parameters and select suitable abrasives according to different processing requirements and is equipped with a 5KW wet dust collection system.

Main Components

• CNC Display Screen: A key component of the CNC deburring machine, responsible for centralized display and control of all operational parameters during the deburring process, improving machining efficiency and accuracy. It provides real-time feedback and allows precise parameter adjustments to ensure workpiece quality.
• Roller Brush: A key component in metal surface treatment, used for deburring, brushing, cleaning, polishing, etc. Composed of multiple bristles, the material, hardness, and arrangement can be adjusted according to processing needs. It effectively removes impurities such as burrs, oxides, and oil stains, improving the smoothness and aesthetics of the metal surface.

Consumables

• Abrasive Belt: A widely used grinding tool for metal surface treatment. After special processing, it forms a belt-like structure suitable for various processes such as grinding, deburring, polishing, finishing, and wire drawing. It removes excess material through friction with the workpiece surface, improving surface quality and appearance.
• Roller Brush: An efficient tool for metal processing and surface treatment, used for deburring, surface drawing, cleaning, removing oxide layers, and oil stains. Its working principle is to achieve deburring, chamfering, and surface finishing effects by rotating the bristles in contact with the workpiece surface.

Comparison Before/After Deburring

• Before Deburring: Rough edges and sharp burrs affect assembly precision. There may be an oxide layer and slight unevenness on the surface, affecting subsequent processing or coating adhesion.
• After Deburring: Smooth edges without burrs improve product safety. After polishing or brushing, the metal surface becomes more exquisite and beautiful. Dimensional accuracy is improved to ensure better assembly quality. The removal of the oxide layer is beneficial for subsequent processes such as welding, painting, and electroplating, improving coating adhesion and durability.

Technical Specifications
Wide workbench surface: 1000mm
Processing thickness: 1-100mm
Minimum processing size: 30*30*1mm (non-perforated plate)
Feeding speed: 1-7m/min (variable frequency adjustable)
Belt speed: 2.2-11m/min
Roller brush speed: 6-20m/min
Revolution speed: 4-12m/min
Maximum power: 22.35KW (excluding dust collector)
Rated voltage: 380V / 3P / 50HZ
Atmospheric pressure: 0.6-0.8Mpa
Sand belt size: 2200 * 1020mm
Roller brush size: 300 * 300 * 40mm
Host weight: Approximately 3500kg
Size: 3200*1850*2300