Brush deburring machine XDP-1300RPRT

abrasive beltsandingbrushing

General Description
The Jianmeng XDP-1300RPRT deburring and wire drawing machine is primarily used for deburring, edge rounding, and wire drawing on the surfaces of various metal workpieces to enhance surface quality and precision. This equipment integrates multiple processing technologies, such as sanding belts, roller brushes, and polishing rollers, to achieve a complete precision processing workflow from deburring and edge rounding to delicate wire drawing. It allows for multiple surface treatment processes to be completed in one stop, improving production efficiency and product quality stability. The XDP-1300RPRT deburring, wire drawing, and polishing machine is equipped with two wide sanding belt units. Driven by grinding rollers, the sanding belts rotate at high speed to remove slag particles, oxide scale, large burrs, and other imperfections from the workpiece surface while simultaneously performing wire drawing treatment. It also features a polishing roller unit that rotates at high speed and frictionally contacts the workpiece surface, producing a uniform and fine wire drawing effect. The machine is equipped with a 5.5KW wet dust collector. Dust removal method: The dust generated during operation is effectively extracted through the dust collection port, eliminating the risk of dust explosion and maintaining the internal cleanliness of the equipment.

CNC Display Screen
The CNC display is a key component of the deburring machine for edge rounding, responsible for the centralized display and control of all operational parameters during the deburring process, thus improving machining efficiency and precision. The CNC display screen not only provides real-time feedback but also allows operators to make precise parameter adjustments as needed to ensure workpiece quality.

Roller Brush
The roller brush is a key component in metal surface treatment, widely used in processes such as deburring, brushing, cleaning, polishing, etc. The roller brush is composed of multiple bristles, and the material, hardness, and arrangement of the bristles can be adjusted according to different processing requirements. The roller brush contacts the workpiece surface through rotational movement, effectively removing impurities such as burrs, oxides, and oil stains, thereby improving the smoothness and aesthetics of the metal surface.

Consumables

• Abrasive Belt: The sand belt is a widely used grinding tool for metal surface treatment. After special processing, it forms a belt-like structure and is suitable for various processes such as grinding, deburring, polishing, finishing, and wire drawing. The sand belt removes excess material through friction with the workpiece surface, thereby improving surface quality and workpiece appearance.
• Roller Brush: The roller brush is an efficient tool for metal processing and surface treatment, widely used in processes such as deburring, surface drawing, cleaning, oxide layer removal, and oil stain removal. The working principle of the deburring and brushing machine involves the use of rotating brushes that contact the workpiece surface to achieve deburring, edge rounding, and surface finishing effects.

Comparison of Deburred Parts Before and After Removal

• Before Deburring: The rough edges and sharp burrs of the workpiece affect assembly precision. There may be an oxide layer and slight unevenness on the surface, which can affect subsequent processing or coating adhesion.
• After Deburring: Smooth edges without burrs improve product safety. After being polished or brushed, the metal surface becomes more exquisite and beautiful. After deburring, improve dimensional accuracy to ensure better assembly quality. The removal of the oxide layer is beneficial for subsequent processes such as welding, painting, and electroplating, improving coating adhesion and durability.

Technical Specifications
Wide workbench surface: 1300 mm
Processing thickness: 1-90 mm
Minimum processing size: 50*50*0.5mm (non-perforated plate)
Feeding speed: 1-7m/min (adjustable frequency conversion)
Belt speed: 2.2-11m/min
Roller brush speed: 6-19m/min
Revolution speed: 4-12m/min
Maximum power: Constant speed
Rated voltage: 43.85 kW (excluding dust collector)
Atmospheric pressure: 380V / 3P / 50HZ
Sand belt size: 0.6-0.8Mpa
Roller brush size: 1900 * 820mm
Host weight: About 3500kg
Size: 3700*1650*2200

Features / Technical Specifications

• Deburring, edge rounding, and wire drawing in one machine
• Two wide sanding belt units
• High-speed polishing roller unit
• 5.5KW wet dust collector
• CNC display screen for centralized control
• Structure: 1 wide sanding belt + 8 roller brushes + 1 wide sanding belt + 1 polishing roller
• Wide workbench surface: 1300mm
• Processing thickness: 1-90mm
• Minimum processing size: 50*50*0.5mm
• Feeding speed: 1-7m/min
• Belt speed: 2.2-11m/min
• Roller brush speed: 6-19m/min
• Revolution speed: 4-12m/min
• Rated voltage: 43.85 kW (excluding dust collector)
• Atmospheric pressure: 380V / 3P / 50HZ
• Roller brush size: 1900 * 820mm
• Weight: about 3500kg
• Dimensions: 3700*1650*2200mm