Brush deburring machine XDP-800RPRT

abrasive beltsandingbrushing

Product Overview
The XDP-800RPRT deburring machine is designed for deburring, edge rounding, and wire drawing on various metal parts to enhance surface quality and precision. This equipment integrates multiple processing technologies such as sanding belts, roller brushes, and polishing rollers to achieve a complete and precise workflow from deburring and edge rounding to delicate wire drawing. It allows for multiple surface processing tasks in one stop, improving production efficiency and product quality stability. The integrated XDP-800RPRT machine is equipped with two wide sanding units. Driven by sanding rollers, the sanding belts rotate at high speed to remove slag particles, oxide scale, large burrs, and other imperfections from the workpiece surface while performing wire drawing processing. It also features a polishing roller that rotates at high speed and frictionally contacts the workpiece surface, creating a uniform and fine wire drawing effect. The machine is equipped with a 5.5 kW wet dust collector. Dust removal method: dust generated during operation is effectively extracted through the dust collection port, eliminating the risk of dust explosion and maintaining the internal cleanliness of the equipment.

CNC Display Screen
The CNC display is a key component of the polishing machine, responsible for centralized display and control of all operational parameters during the deburring process, thereby enhancing processing efficiency and precision. The CNC display screen not only provides real-time feedback but also allows operators to make precise parameter adjustments as needed to ensure part quality.

Roller Brush
The roller brush is a key component in metal surface processing, widely used in processes such as cleaning, brushing, polishing, etc. The roller brush consists of multiple bristles, and the material, hardness, and arrangement of the bristles can be adjusted according to different processing requirements. The roller brush contacts the workpiece surface through rotational motion, effectively removing impurities such as burrs, oxides, and oil stains, thereby improving the smoothness and aesthetics of the metal surface.

Consumables

• Abrasive Belt: The sanding belt is a widely used abrasive tool for metal surface processing. After special treatment, it forms a belt-like structure and is suitable for various processes such as grinding, deburring, polishing, finishing, and wire drawing. The sanding belt removes excess material through friction with the workpiece surface, thereby improving the surface quality and appearance of the part.
• Roller Brush: The roller brush is an effective tool for metal processing and surface treatment, widely used in processes such as cleaning, surface drawing, cleaning, oxide layer removal, and oil stain removal. The deburring and brushing machine's working principle involves using rotating brushes that contact the workpiece surface to achieve deburring, edge rounding, and surface finishing effects.

Comparison of Deburring Parts Before and After Removal

• Before Deburring: Rough edges and sharp burrs on the workpiece affect assembly accuracy. The surface may have an oxide layer and slight unevenness, which can affect subsequent processing or coating adhesion.
• After Deburring: Smooth edges without burrs enhance product safety. After polishing or brushing, the metal surface becomes more refined and aesthetically pleasing. After deburring, improve dimensional accuracy to ensure better assembly quality. Removing the oxide layer is beneficial for subsequent processes such as welding, painting, and electroplating, improving coating adhesion and durability.

Technical Specifications
Wide worktable surface: 800 mm
Processing thickness: 1-90 mm
Minimum processing size: 50*50*0.5 mm (non-perforated plate)
Feeding speed: 1-7 m/min (adjustable frequency conversion)
Belt speed: 2.2-11 m/min
Roller brush speed: 6-19 m/min
Revolution speed: 4-12 m/min
Maximum power: Constant speed
Rated voltage: 43.85 kW (without dust collector)
Atmospheric pressure: 380V / 3P / 50Hz
Sanding belt size: 0.6-0.8 Mpa
Roller brush size: 1900*820 mm
Host weight: About 3500 kg
Size: 3700*1650*2200

Features / Specifications

• Integrated processing: deburring, wire drawing, polishing
• Two wide sanding units
• 5.5 kW wet dust collector
• Dust removal through collection port
• CNC display screen for parameter control
• Roller brush with adjustable bristles
• Abrasive belt for removing excess material
• Improvement of surface quality and part precision