Brush deburring machine XDP-1000RPR

abrasive beltsandingbrushing

General Description
The Jianmeng XDP-1000RPR precision deburring machine achieves efficient and precise deburring and surface treatment functions through the coordinated use of sand belt polishing, universal roller brush chamfering, and vacuum adsorption system. The roller brush has self-rotation and revolution functions, which can deeply process burrs on the edges and hole positions of the workpiece while achieving uniform chamfering and stretching effects. The use of high-damping rubber conveyor belt, combined with a strong vacuum suction fan, ensures the stability and positioning accuracy of the workpiece during high-speed operation. The integrated XDP-1000RPR deburring and wire drawing machine can efficiently process the edges of metal parts and plates, remove rough burrs left during the manufacturing process, and ensure smooth and safe surfaces through sanding, universal roller brush chamfering, and vacuum suction system. The metal deburring machine can effectively remove the oxide layer on the metal surface and the heat-affected zone after welding, improving the adhesion of coatings and paints. The equipment is equipped with a 5KW wet dust collection system.

CNC Display Screen
The CNC display screen is a key component of the vacuum deburring machine, responsible for centralized display and control of all operational parameters during the deburring process, improving machining efficiency and accuracy. It provides real-time feedback and allows operators to make precise parameter adjustments as needed to ensure the quality of the workpiece.

Roller Brush
The roller brush is a key component in metal surface treatment, used in processes such as deburring, brushing, cleaning, polishing, etc. It is composed of multiple bristles, and the material, hardness, and arrangement of the bristles can be adjusted according to different processing requirements. The roller brush contacts the surface of the workpiece through rotational movement, effectively removing impurities such as burrs, oxides, and oil stains, thereby improving the smoothness and aesthetics of the metal surface.

Consumables

• Abrasive Belt: Grinding tool used for metal surface treatment, suitable for various processes such as grinding, deburring, polishing, finishing, and wire drawing. It removes excess material through friction with the surface of the workpiece, improving surface quality and appearance.
• Roller Brush: Metal processing and surface treatment tool used in processes such as deburring, surface drawing, cleaning, oxide layer removal, and oil stain removal. The working principle is to achieve deburring, chamfering, and surface finishing effects by rotating the bristles in contact with the surface of the workpiece.

Comparison Before/After Deburring

• Before Deburring: Rough edges and sharp burrs affect assembly precision. There may be an oxide layer and slight unevenness on the surface, which can affect subsequent processing or coating adhesion.
• After Deburring: Smooth edges without burrs improve product safety. After polishing or brushing, the metal surface becomes more exquisite and beautiful. Dimensional accuracy is improved to ensure better assembly quality. Removal of the oxide layer is beneficial for subsequent processes such as welding, painting, and electroplating, improving coating adhesion and durability.

Technical Specifications
Wide workbench surface: 1000 mm
Processing thickness: 1-90 mm
Minimum processing size: 50*50*0.5 mm (non-perforated plate)
Feeding speed: 1-7 m/min (variable frequency adjustable)
Belt speed: 2.2-11 m/min
Roller brush speed: 6-19 m/min
Revolution speed: 4-12 m/min
Maximum power: 48.35 kW (excluding dust collector)
Rated voltage: 380V / 3P / 50HZ
Atmospheric pressure: 0.6-0.8 Mpa
Sand belt size: 2200 x 1020 mm
Roller brush size: 300 x 300 x 40 mm
Host weight: Approximately 4000 kg
Size: 3600 x 1850 x 2250 mm