Brush deburring machine XDP-800MRRP

abrasive beltpre-deburringsanding

General Description
The Jianmeng XDP-800MRRP multi-station sheet metal deburring machine is primarily used for deburring, edge rounding, and wire drawing on the surfaces of various metal workpieces to enhance surface quality and precision. This equipment integrates multiple processing technologies, such as sanding belts and roller brushes, to achieve a complete precision processing workflow from deburring and edge rounding to delicate wire drawing. It allows for the completion of multiple surface treatment processes in a single stop, improving production efficiency and product quality stability. The XDP-800MRRP deburring and rounding system is specifically designed for the surface treatment of carbon steel components. It adopts innovative technology that combines two wide sanding belts for deburring with six multi-directional roller brushes for edge rounding. This system efficiently and precisely removes surface burrs from workpieces while simultaneously achieving edge rounding and a surface wire drawing effect. It enhances both the surface quality and appearance of workpieces, meeting precision and quality requirements for carbon steel surface treatment in various industries, thus improving production efficiency and product value. The machine allows for the adjustment of various parameters and the selection of suitable abrasives based on different processing requirements. It is equipped with a 5.5KW wet dust collector. Dust removal method: The dust generated during operation is effectively collected through the dust collection port, significantly reducing the risk of dust explosion and ensuring the internal cleanliness of the equipment.

Main Components

• CNC Display Screen: The CNC display is a key component of the deburring machine, responsible for the centralized display and control of all operational parameters during the deburring process, thus improving machining efficiency and precision. It provides real-time feedback and allows for precise parameter adjustments to ensure workpiece quality.
• Roller Brush: A key component in metal surface treatment, used for deburring, brushing, cleaning, polishing, etc. Composed of multiple bristles, the material, hardness, and arrangement of the bristles can be adjusted as needed. It effectively removes impurities such as burrs, oxides, and oil stains, improving the smoothness and aesthetics of the metal surface.

Consumables

• Abrasive Belt: A widely used grinding tool for metal surface treatment. Suitable for various processes such as grinding, deburring, polishing, finishing, and wire drawing. It removes excess material through friction with the workpiece surface.
• Roller Brush: An efficient tool for metal processing and surface treatment, used for deburring, surface drawing, cleaning, oxide layer removal, and oil stain removal. It works by rotary contact with the workpiece surface to achieve deburring, edge rounding, and surface finishing effects.

Before/After Deburring Comparison

• Before Deburring: Rough edges and sharp burrs affect assembly precision. There may be an oxide layer and slight surface unevenness, which can affect subsequent processing or coating adhesion.
• After Deburring: Smooth edges without burrs improve product safety. After polishing or brushing, the metal surface becomes more exquisite and beautiful. Dimensional accuracy is improved for better assembly quality. Oxide layer removal is beneficial for subsequent processes such as welding, painting, and electroplating, improving coating adhesion and durability.

Technical Specifications

• Wide workbench surface: 800 mm
• Processing thickness: 1-100 mm
• Minimum processing size: ≥30*30*1mm (non-perforated plate)
• Feeding speed: 1-7m/min (adjustable frequency conversion)
• Belt speed: 2.2-11m/min
• Roller brush speed: 6-19m/min
• Revolution speed: 4-12m/min
• Maximum power: 24.15 kW (excluding dust collector)
• Rated voltage: 380V / 3P / 50HZ
• Atmospheric pressure: 0.6-0.8Mpa
• Sand belt size: 1900 * 820mm
• Roller brush size: 300 * 300 * 40mm
• Host weight: Approximately 3000kg
• Size: 3300*1650*2200