Brush deburring machine XDP-RPR

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Product Overview
The JM XDP-RPR Vacuum deburring machine achieves efficient and precise deburring and surface treatment functions through the coordinated use of sand belt polishing, universal roller brush edge-rounding, and vacuum adsorption system. The roller brush has the functions of self rotation and revolution, which can deeply process burrs on the edges and hole positions of the workpiece, while also achieving uniform chamfering and drawing effects. The machine adopts high damping rubber material conveyor belt, combined with strong vacuum suction fan, to ensure the stability and positioning accuracy of the workpiece during high-speed operation. The XDP-RPR Deburring and wire drawing machine can efficiently process the edges of metal parts and plates, remove rough burrs left during the manufacturing process, and ensure smooth and safe surfaces through sanding, universal roller brush chamfering, and vacuum suction system. The sheet metal deburring machine can effectively remove the oxide layer on the metal surface and the heat affected zone after welding, enhancing the adhesion of coatings and paints. The equipment is equipped with a wet dust collection system.

CNC System
The CNC system is a key component of the CNC metal deburring machine, responsible for centrally displaying and controlling all operational parameters during the deburring process, improving machining efficiency and accuracy. It not only provides real-time feedback, but also allows operators to make precise parameter adjustments as needed to ensure workpiece quality.

Workstations: R+P+R (Wide Belt + Roller Brushes + Wide Belt)
The RPR series pairs a single wide sanding belt, a roller-brush workstation and one more single wide sanding belt; table width dictates belt size and the number/diameter of roller brushes, while a high-power vacuum suction fan firmly holds parts in place—modular station options are available to match varying production needs.

Abrasive Consumables

• Abrasive belt: A grinding tool used for metal surface treatment. After special processing, it forms a belt-like structure and is suitable for various processes such as grinding, deburring, polishing, finishing, and brushing. The sand belt removes excess material through friction with the surface of the workpiece, thereby improving the surface quality and appearance of the workpiece.
• Roller brush: A metal processing and surface treatment tool used in processes such as deburring, edge rounding, surface drawing, cleaning, removing oxide layers and oil stains. The working principle of the deburring roller brush machine is to achieve deburring, chamfering, and surface finishing effects by rotating the bristles in contact with the surface of the workpiece.

Comparison of Deburring Workpieces Before and After Removal

• Before deburring: The rough edges and sharp burrs of the workpiece affect the assembly accuracy. There may be an oxide layer and slight unevenness on the surface, which can affect subsequent processing or coating adhesion.
• After deburring: Smooth edges without burrs enhance product safety. After being polished or brushed, the metal surface becomes more exquisite and beautiful. After deburring, improve dimensional accuracy to ensure better assembly quality. Removing the oxide layer is beneficial for subsequent processes such as welding, painting, and electroplating, improving coating adhesion and durability.

Technical Specifications
Workbench wide surface: 1000mm
Processing thickness: 1-100mm
Minimum processing size: 30*30*1mm (non perforated plate)
Feeding speed: 1-7m/min (variable frequency adjustable)
Belt speed: 2.2-11m/min
Roller brush speed: 6-20m/min
Revolution speed: 4-12m/min
Maximum power: 22.35KW (excluding dust collector)
Rated voltage: 380V/3P/50HZ
Atmospheric pressure: 0.6-0.8Mpa
Sand belt size: 2200*1020mm
Roller brush size: 300*300*40mm
Host weight: About 3500kg
Size: 3200*1850*2300

Optional Structure

• 1+4+1
• 1+6+1
• 800RPR-RR
• 1+8+1
• 1+1+6+1

More Optional Tools

• R station — Deburring with wide belt
• P station — Edge rounding with rotary brushes
• T station — Polishing with polishing wheel
• H station — Remove heavy slag with disc hammers

Characteristics / Technical Specifications

• Vacuum adsorption system for stable workpiece positioning
• Wet dust collection system
• High damping rubber conveyor belt
• Universal roller brush for edge rounding and chamfering
• Modular workstation options
• Suitable for removing oxide layers and heat affected zones
• Improves coating and paint adhesion
• Supports various abrasive consumables