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The KEM Deburring Machine has been developed in WERA
technical center and it is now built under license by FIMAT.
It has been designed for deburring and chamfering special and bevel gears.
The machine concept is optimized for short serials and a wide
variety of work parts. The tool features 5 degrees of liberty and
is able to perform any work part profile with extreme precision
and speed. It also suits other complex work part shapes requiring
precise and sharp chamfering.
DESIGN FEATURES
* Compact machine.
* Working area completely guarded.
* Bedplate allowing quick & easy shaving discharge.
* Loading area suitable for access with tackle.
* High milling speed leaves out any secondary burrs.
* Continuous speed adjustment.
* No axis with manual adjustment.
* Use of standard and special tools.
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Fladder Deburring System
- Is an innovative deburring method based on principles which are fundamentally different from those of traditional methods.
Zinc plated, electroplated, parts with a cladding or stainless steel pieces with a protective plactic foil can be done without critical damage to the layer.
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General description:
Combining an indexing turntable with various motor stations, fixturing options and on-board tooling options, each deburring system can be designed for a customer's unique parts and application requirements.
Abtex deburring equipment designs are simple yet overbuilt. Each rotary indexing system is built with power and integrity to spare. The cells are fully programmable, right down to feeds, speeds, and automatic brush-wear compensation and tooling change alarm signals. These functions are controlled by a user-friendly touch-screen interface.
The deburring unit pictured here was designed to deburr and clean gears used in motorcycle transmissions. Though hourly productivity rates will vary based on the complexity and requirements for each part, this unit has a proven process rate of 360 parts per hour.
With our well-equipped Applications Lab, as well as our expertise in deburring brush manufacturing, application evaluation and total system design, Abtex is uniquely qualified to meet your part finishing requirements. Let's talk about how Abtex can help you with your part finishing challenges. The combination of our deburring brush manufacturing and application expertise and our historic deburring machine design capability will provide you with the best total Deburring System available in the industry
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CD 4050 - CNC CORNER CLEANING MACHINE (4 AXES, 4 SERVOMOTORS)
* Has the capacity of storing 1200 profiles in memory, and also has automatic profile recognition.
* Cleaning of two sides of a profile is performed at once, due to its independent top and bottom cleaning units.
* High and stable standard quality in each profile cut, due to its patented special design cutters (TR200401139U).
* In the case of profile conflict it has the ability to list the conflicted profiles and select the correct program.
* Ability to select covered and uncovered profiles with control panel.
* Large stand with brush system to move profile without damaging it.
* Moveable, touch-screen control panel.
* Very short training time, practical and user friendly usage, due to control program designed by Kaban.
* Customizable programming (user must undergo training to be able to change programming).
* Operator adjustable: cutting speed settings.
* Statistics reports.
* Control of milling motors rotation.
* Control of Saw rotation.
* Control of air pressure.
* Control of electric current and phases.
* Additional security measures controls - with manual control.
* Automatic lubrication and low oil warning.
* High working speed due to strong structure.
* Saves time on each cutting of a profile. High cleaning quality.
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Raso 400 CNC: Versatile sturdiness
Raso 400 makes the shaving of difficult parts easy
Thanks to its particular “C” structure, both massive and open at the same time, Raso 400 is a particularly versatile machine tool : it can shave gears and shafts within a wide dimensional range, it can be combined with every type of automation and integrate various ancillary operations.
Its power and stiffness peculiarities allow the quick shaving of gears having large module and face width, such as gears of agricultural machines, earthmovers and every kind of industrial vehicles.
It is possible to integrate chamfering/deburring , centrifugation and stamping units as well as workpiece identification systems.
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Raso 600 CNC: The evolution of the Species
The RASO family, a synonym of shaving quality worldwide, is enlarging itself with the arrival of the Raso 600 model. Recently born, anyhow full of experience : as a matter of fact, it is an evolution of the solid Raso 400 project, as a synthesis of the improvements developed by SICMAT engineers as well as the point of arrival of the decades of experience on the field of its littler sisters in companies all over the world.
The main characteristics of the Raso 600 are the wide range of machinable diameters, the high resistance to vibrations as well as the working cycle speed related to the size of the machined gears.
In practice, the studied improvements for this machine consist of a reinforced bedplate developed in view of a vibrations reduction, an higher and stiffened frame unit, tailstocks suitable for the sizes of the parts to be machined as well as of a new direct drive kinematics of U-axis, allowing faster speeds in the positioning phase.
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Raso 200 CNC: Compact accuracy
A Know-how concentrate deriving from decades of experience with machine tools and shaving: here is Raso 200 as well as the reason why important manufacturers in the automotive field have installed dozens of them in their plants worldwide.
Thanks to its “lathe like” structure, Raso 200 guarantees performance levels and stiffness comparable to the ones of bigger sized machines, with considerably reduced overall dimensions.
A concentrate of technology allowing to shave gears with diameter from 6 to 200 mm and module from 0,8 to 5 mm: it is therefore ideal for gears of automatic gearboxes, motorcycle gears and pump gears.
Contact us and we’ll find the ideal solution to your needs in terms of productivity, quality and cycle time.
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Bewo deburring machines can be supplied with a manual or automatic feed. The automatic feed is the most popular choice, allowing the deburring machine to be installed in-line with the full range of Bewo automatic circular saws, saving many man hours and making automatic cycling possible. The DB-90 has 300 mm diameter brushes with a length of 600 mm. Bewo deburring machines are designed to deburr round, square and rectangular tube.
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SA-76NC + BDB-70
Extreme Speed Tube Cutting and Deburring machines
HIGH PRODUCTION, FLEXIBLE AND i2® SYSTEM
SA-76NC Metal saw machine
BDB-70 Tube deburring
SA-76NC tube sawing machine can connect to BDB-70 double tube ends duburring machine. Besides the high speed tube cutting functions of SA-76NC, SA-76NC + BDB-70 has extreme speed in pipe cutting, even has high speed in loading, feeding, transporting and tube deburring.
The powerful and competent tube cutting line is capable of cutting various shapes of profiles such as round tube, rectangular, square and oval tube. As well as the working capacity of SA-76NC + BDB-70, the round tube can up to 80mm, and square tube is 70x 70mm. High speed metal saw machine.
Keywords
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines,Saw blades,chamfering machine,deburring machine
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General description:
Our single head end deburring machines are available in either a manual or a semiautomatic configuration. Within the system, a disc brushing tool is rotated on the vertical plane, and the extrusion end is presented, in a controlled manner, to the face of the brush by the deburring equipment.
A. Manual System: Setup and operation of this deburring machine requires minimal training. Necessary adjustments for extrusion dimensions and desired brush penetration are easily made. The operator then secures the extrusion to the table with the clamping "arm" and begins to move the table through its range of motion. The extrusion end is first passed through the upper half the deburring brush. As the table reaches its travel limit, the motor/brush assembly indexes upward, and the extrusion returns through the lower half of the brush, completing the deburring cycle. Cycle time is variable.
B. Semi-Automatic System: The ease of setup and 360° brush deburring action found in the manual deburring machine are also inherent in the semiautomatic machine. Once the operator has loaded the extrusion(s), two palm buttons are pressed. This action initiates the pneumatic clamping mechanism and the table begins its range of motion. By removing operator involvement in the clamping and table traverse mechanisms, operator fatigue has been reduced and cycle time consistency has increased. Once the palm buttons have been pressed this system completes the deburring cycle in approximately 8 seconds. Our testing has shown an average of 3 cycles per minute are possible when loading and unloading are included in the time studies
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BDB-70 Brush Deburring
Extreme Speed Double Tube Ends Deburring
The BDB-70 deburring machine is capable of deburring various shapes of profiles such as round, rectangular, square and oval tubes. Extreme speed and high efficiency tube deburring. The specific “V” shape guides way can rotate the Square pipe and Rectangular tubes and deburred . And “Flat” guides way for Round tubes. Built –in the Air Blowing system for cleaning the outside and inside of the tubing after deburring.
The working capacity of BDB-70 is up to 76mm for round tubing, and 70mm x 70mm for square. May connected to SA-76NC be an Automation Cell ( SA-76NC+BDB-70). The process of SA-76NC+BDB is from Automatic Loading, Feeding, Cutting, Deburring and Air Cleaning.
Keywords
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines,Saw blades,chamfering machine,deburring machine
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machine - Pipe Bending Machine - Circular Saw - Sawing Machine - Cutting Machine - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw Blade )
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In these machines the pieces holder is clamped with clutches of pneumatic centrings to grant the exact position of the piece for the brush-robot whereas the piece is clamped by a mobile bracket with pneumatic drive with shaped tampon made of plastic material. On the deburring head spraying nozzles are mounted orientated onto the working points of the brush connected with flexible tubes to the supply pump.
The deburring head will execute a longitudinal vertical alternate movement and an orbital movement (this permits to brush holes of different diameter without brush exchange).
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Higher Efficiency and Lower Cost for Automotive Component Deburring
Acme deburring solutions utilize nylon and wire brushes, non-woven abrasive wheels, and hard tools and abrasive flap wheels. Medium and high- volume automotive applications include:
Transmission components including shafts
Engine components (cylinder blocks, cylinder heads, connecting rods, camshafts, piston pins, crankshafts,
Driveline components, including axle shafts
Climate control Components, including compressor swash-plates
Powdered metal parts
Fuel handling components
Exhaust stacks and components
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A powerful and efficient machine concept .....!
A characteristic of all FLADDER finishing machines is that they are the result of intensive, targeted product development work, producing a design, which is able to meet all manufacturer's requirements for durability, efficiency and ease of operation. In the development work, emphasis has been put on making the design as strong and compact as possible, employing a minimum of components.
All machines are modified to be used either in the wood or metal industry
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SML Linear Chamfering
A totally new concept for the chamfering/deburring of gears:
-Chamfering tool with linear movement, pneumatically operated
-Deburring by means of rotating carbide disks, pneumatically operated
-Ring conveyor with pallets, integrated
Linear chamfering-deburring unit for gears, placed astride the ring conveyor with pallets. Equipped with devices for a workpiece / chamfering tool safe meshing and for the linear movement of the chamfering tool, pneumatically operated.
Dry machining allowed. Workpiece cleaning from chips by air flush; chips tank included upon request, coolant equipment available (tank, pump, piping & magnetic clarifier) for tool life improvement.
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With its "CLEANEDGE" deburring technology BWG provides a sophisticated and standardized system for the removal of burrs resulting from the flame-cutting of slabs and blooms.
The low-maintenance design of the machines, the easy knife change and the long knife service-life while maintaining constant cutting quality guarantee for a reliable deburring of the slabs under continuous operating conditions. To position the deburring heads at the beard, the product width, length and position of the material to be deburred are measured automatically.
BWG deburring machines can easily be installed into existing roller tables and integrated without problems into the operation sequence control and material tracking systems.
The BWG supply program includes:
Deburring systems for hot and cold slabs
Transverse deburring systems
Longitudinal deburring systems
Slab positioning equipment
Auxiliary burr disposal equipment
Turn-key deburring lines with associated roller tables and slab handling systems
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Three variants with countless possibilities
Our range of conventional deburring systems includes highly automated transfer systems, ready-to-install deburring modules and centerless deburring machines. With these three variants we cover all possible tasks in the field of mechanical deburring.
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Europe’s largest manufacturer of balancing weights for all types of automobiles produces 20 to 25 tons of these weights per day; in sizes varying from a minimum of 20 by 14 by 10 mm to a maximum of 160 by 18 by 3 mm. Legal requirements forced the company to change from lead as basic material to zinc diecasting. This change required the purchase of a new deburring system. This system needed to guarantee fast and complete removal of burrs without damaging the part and also ensure “batch integrity”, i.e. the machine must be completely unloaded at the end of the blast process for a given parts size. Because of the multitude of different parts, it was critical to ensure that the different parts did not mix. This machine has a high capacity of 7200 parts per hour, and it is a continuous feed system which can easily be integrated into the overall manufacturing process. The RMBD's ease of maintenance is another big advantage. The parts transport system is positioned on special rails and can quickly and easily be removed from the machine housing. This reduces the time requirements for maintenance to an absolute minimum. These two features, namely the continuous, in-line operation, and the time saving and cost-effective maintenance, convinced the customer to choose the RMBD 300.
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Finest Finishing – deburo magnetic.
Deburring technology for high quality precision parts.
Accurately definable edge roundness
Removal of droplets, cutting and grinding burrs
Improving the surface finishing and polishing of work piece
100% reproducibility
Applicable to complex surface structures
Can be integrated into subsequent manufacturing operations, processes and equipment
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CA3020 - Modular Corner Cleaning Machine
* Cleans 90¼ welded corners of PVC profiles.
* 3 cutter sets are attachable on easily changeable cutter shafts.
* Process mode selection is made from the control panel.
* Safe operation.
* Pneumatic & Electrical controls.
* With profile centering driver.
* Grooving and milling cutters are moving within the same group.
* Adjustable operational speed.
* Standard arms for long size profiles.
* Cleaning process is only at 90° corners.
* Operation time: 18 seconds.
* Economical spare 'cutter axle'.
* 50 % higher performance according to similar machinery.
* Depth of grooving is adjustable.
* Different profile series can be cleaned thanks to the cutter shaft changing system,
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LD1
AUTOMATIC CORNER CLEANER MACHINE
Automatic corner cleaner machine LISI LD 1. Self-centering bead removal knives, top and bottom. Suitable for one milling cutters (rapid change of cutter group). Automatic profile centering device with disappearing pusher. Automatic clamping adjustment according to the height of the profile. Automatic cleaning cycle.
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END GRAT
ConGRATulations on your burr-free future with SEMA-deburring plants
Burr-free workpieces are nowadays an essential quality characteristic, that's why
- injury risk
- assembly demands
- optical effects
It is not always possible to achieve all this demands on processing of workpieces.
Therefore SEMA offers you solutions for the mechanical deburring of your workpieces with SEMA-deburring plants.
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Acme deburring solutions for automotive components utilize nylon and wire brushes, non-woven abrasive wheels, and hard tools and abrasive flap wheels. Medium and high–volume automotive applications include:
- Transmission components including shafts
- Engine components (cylinder blocks, cylinder heads, connecting rods, camshafts, piston pins, crankshafts,
- Driveline components, including axle shafts
- Climate control Components, including compressor swash-plates
- Powdered metal parts
- Fuel handling components
- Exhaust stacks and components
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S2-30 Spindle Deburring Machine for high production, precision finishing
* Designed for honing of carbide inserts and precision deburring of small gears and machined parts
* Finishes up to 480 pieces per hour
* Finishes parts uniformly and consistently
* Fast loading and unloading of parts
* Controlled radii — .0001” to .015” or more, as required
* Improves all micro-inch surfaces
* Finishes parts up to 2-1/2” dia. x 3” long
* Compact – 55” wide x 38” deep
* Easily automated with robotics
* Exact repeatability of process
* Returns to exact load/unload position every time
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Fladder Deburring System
- Is an innovative deburring method based on principles which are fundamentally different from those of traditional methods.
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Fladder® Denibbing System
- the quicker way to a better finish
Less fibres on the surface means:
- Less consumption of lacquer/sealer
- Less manual sanding and
- A more uniform surface.
This way, you could actually say that the denibbing is performed before the sealing!
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Vector Series abrasive flow machines have been redesigned through a joint effort between Extrude Hone Corporation and its customers. Over three hundred existing machine customers were contacted to provide input concerning a new machine design. The customers were asked for suggestions concerning machine operation, ease of maintenance, ergonomics and safety. The result is an extremely flexible Vector Series that is capable of polishing large extrusion and forming dies, multiple workpieces at one time and production deburring. The working tabletop has been lowered and enlarged, to accommodate bulky and heavy components. The abrasive media cylinders can be provided in sizes ranging from 4 inch diameter to 12 inch diameter. The Vector and the Vector HP offer a choice of pressure ranges to meet specific production requirements. Another standard feature on the Vector Series is the touch screen operator interface terminal which simplifies all machine functions in both an automatic or manual mode. This machine can also be ordered with optional flow control.
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At the Heart of Extrude Hone
Extrude Hone patented the Abrasive Flow Machining (AFM) process in the 1960's as a method to deburr, polish and radius difficult-to-reach surfaces.
The typical AFM process (two-way flow) uses two vertically opposed cylinders which extrude an abrasive media back and forth through passages formed by the workpiece and tooling. Abrasive action occurs wherever the media enters and passes through the most restrictive passages. The extrusion pressure is controlled between 7-200 bar (100-3,000 psi), as well as the displacement per stroke and the number of reciprocating cycles.
One-way AFM systems flow the abrasive media through the workpiece in only one direction, allowing the media to exit freely from the part for fast processing, easy cleaning and simple quick-exchange tooling.
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Electrolytic Machining and Deburring - (ECM/ECD)
A highly accurate, repeatable deburring and material finishing process for medium high volume, high value added applications.
Electrolytic Machining, is a targeted metal dissolution process that applies an electrical current to the tooling and workpiece, while flowing an electrolyte between both surfaces, to dissolve unwanted metal. Electrolytic deburring and surface polishing is capable of producing very tightly controlled edge radii, and surface finishes, down to 5 µinch (.012 micron) Ra. Typical processing times are as fast as 10-30 seconds for most applications.
Whether burrs are internal or external, aluminum or steel, cast or machined - Extrude Hone has the solution to satisfy every deburring need, providing accuracy and precision in any volume.
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Electrochemical deburring lines
Planning, design, manufacturing and commissioning of ECM standard or special lines for manual and automatic operation.
Scope of services:
* Process optimisation for specific applications
* Specimen machining
* Layout proposals
* Selection of the necessary components on the basis of economical and ecological considerations
* Introduction of the process into the customer's operations
* Instruction and training for personnel
ECM-WorkStation, EWS Basic
* Standard line in single respectively tandem design
* Quick change system for fixtures
* High sureface quality by special generator technology
* Process visualization
ECM special lines
* Special lines with rotary indexing table or transfer line
* Lines with automatic handling (e.g. robotic, portal)
* Combination with preceding and following process steps
* Machine and operating data logging
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Deburring machines 
