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| The machining centers PRIMA, OPTIMA and VARIA are representatives of a new generation of high-tec metal cutting machines. The fully covered machines with TOStec designation are based on unificated module structure and its parameters can be combined according to customer technological request, from which it is possible to create different version of the machines. This machining centers are suitable for universal machining and for special machining application as well. An application of milling heads makes possible to machine workpieces of complex shape even by 5-axes machining. Machines equipped with an electrospindle are suitable for high speed machining (HSC milling). |
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1.High rigid square guideways on 3-axis and moving column construction suitable to precision heavy duty cutting.
2.High rigidity "T" shaped bed of 630mm(24.8") thickness against heat induced displacement, ensure the geometrical accuracy and stability.
3.Vertical and horizontal machining centers are integrated into one, Five faces machining in just one set up.
4.Reduction of total lead time, machining processes and in-process inventory. Resulting in a labor saving and lower cost system, beyond 1/3 production cost is saved. This is the best equipment for the factory automation. |
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G-Mill 550:
5-axis Ultra-Dynamic HSC Machining Center for producing Turbine Blades, Blisks , Impellers and other complex parts.
- g-accelerated 5-axis machining
- Max. part length 550 mm
- Max. part Ø 550 mm
- 20° slanted mono-block gantry concept
- Tailstock CNC controlled
- Spindle power 22 kW, 15000 rpm, 183 Nm
- Toolmagazine 50, 97 or 144 tools
- Palletchanger 2 positions, automatic
G-Mill 850:
5-axis Ultra-Dynamic HSC Machining Center for producing Turbine Blades, Blisks , Impellers and Bling.
- g-accelerated 5-axis machining
- Max. part length 550 mm
- Max. part Ø 850 mm
- 20° slanted mono-block gantry concept
- Tailstock CNC controlled
- Spindle power 20 kW, 15000 rpm, 166 Nm
- Tool taper HSK-A63 / HSK-A80
- Toolmagazine 50, 97 or 144 tools
G-Mill 1150:
5-axis Ultra-Dynamic HSC Machining Center for producing Turbine Blades, Blisks , Impellers and Bling.
- g-accelerated 5-axis machining
- Max. part length 550 mm
- Max. part Ø 1150 mm
- 20° slanted mono-block gantry concept
- Tailstock CNC controlled
- Spindle power 20 kW, 15000 rpm, 166 Nm
- Tool taper HSK-A63 / HSK-A80
- Toolmagazine 50, 97 or 144 tools |
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The Zephyr VT series has been designed to give a medium/large work area; an automatic head can be fitted on 2 axes for 5 axis machining of parts.
Main advantages:
- The structure is of the fixed portal type with mobile bench
- 4° axis on the head option
- 4° and 5° axis on the head option
- 32, 50 or 100 changeable tool positions option
- tools type (HSKA63 or HSKA100) |
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As the leading manufacturer of machines for processing aluminium and PVC profiles, we supply matured solutions for different applications.
You have profile - we will work on it !
Further profile machining centres, for the processing of aluminium profiles as well as for the processing of PVC profiles cover our product range. |
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PLANET K30
5-axis CNC machining centre with mobile gantry, designed for milling, drilling, threadcutting and slotting operations on bars or workpieces made of aluminium, PVC, light alloys in general and steel, with section up to 400 x 400 mm. Behind the column there is provision (optional) for installing a cutting
unit with blade dia. 550 mm, serving for making the separation cuts directly on the unmachined bar. The high power (30 kW SI) electro-spindle with HSK63A toolholder, allows performing the various machining operations including heavy duty ones. The 16-place rotary disc tool magazine (N/C axis) can also contain angle machining heads for machining on the bottom face. A blade tool dia. 600 mm is seated in a special extra place. The machine can be used in double mode for minimizing machine downtimes during workpiece loading/unloading. It is also
possible to machine workpieces having different codes and machining operations between the two work areas.
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1.KMC-M series are designed to meet the needs of multi-face machining the larger LCD molds and machine constructions in one set-up. That increases productivity and makes the cost down.
2.3-Axes have larger travel range, extraordinarily Z-axis stroke is 1100mm(43.3”).
3.Strong columns and crossbeam are like La Grande Arche, giving the best rigid structure.
4.Spindle can make vertical and horizontal cutting through automatic attachment changer.30° angle head, extension head and index universal head are optional accessories for wide application of 3-5 axis control.
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This CNC 5-axis milling centre is optimized for the machining of large form parts through vacuum-forming, rotational moulding, low-pressure moulding in the following materials:
. Plastics and composites
. Synthetic resins
. PU and PS foam, etc.
. Wood and by-products
. Aluminium (depending on the spindle type)
. Brass and alloy (depending on the spindle type)
Its strengths:
Robust (less vibrations),
Time-saving (for example, it is possible to machine complex parts in only one pass)
Best quality of machining |
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| This machining centre has been developed in response to the users' needs, who want to machine parts in 5 axes simultaneously. The dynamics of this machine with rotary axes (B and C) in direct drive ensures flexible, cost effective production, with high-precision assured. Equipped with a swivelling spindle (-15 to +100°) with a speed of 30'000 rpm (option of 42'000 rpm), rotary divider and 48 positions pick-up type tool magazine, this concept presents a reliable, high-precision and high-level technology, user-friendly production unit. |
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T SERIES
•Longitudinal traverse, “X” axis: 2,000 to 3,500 mm
•Vertical traverse, “Y” axis: 1,000 - 1,250 - 1,400 mm
•Cross traverse, “Z” axis: 1,000 and 1,250 mm
•Rapid traverse "X, Y, Z" axes : 25,000 mm/min
•Feed range: 5-10,000 mm/min
•Digital CNC Heidenhain (Selca, Fagor, Siemens, Fidia)
•Universal head and automatic indexing heads 24 kW, 3,000 (4,000) rpm with coolant through the spindle possibility.
•ATC 20 ( 30,40) tools.
•CE Full splash guards |
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| Sail into production - DMG offers a performance worthy of global recognition for 5-axis milling. The DMU 50 / 70 represents the ideal foundation for entry into the innovative CNC universal milling sector, especially for the forward thinking entry-level users and mould making operations, with machines equipped with high-tech components and extensive options, already included in these compact machines. Additionally they are suited for the machining of complex workpieces. In a class by itself: as standard, the DMU monoBLOCK® series comes with 5-axis simultaneous milling capabilities and delivers 200% more dynamics in the rotary axes. Performance and flexibility without limits, and without additional costs: the DMU monoBLOCK® machines can be expanded in modular fashion, for up to 3 or 5-axis machining, and can be equipped with various spindle options. This means efficient universal machining all the way into the high-speed range. |
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FMC-560
X / Y/ Z Axes travel 560 (#30) / 580 (#40) mm
Table size (LXW) 560X410 (#30) / 580X410 (#40) mm
Spindle speeds 50-12000 (#30) / 8000 (#40) rpm
Spindle Motor(HP) 7.4 (#30) / 14.7 (#40) HP
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The revolutionary machining concept of Ideo allows:
• The possibility to produce, in parallel, two different work pieces in lots of
different sizes
• The achievement of a complete machining of the work piece, by
transferring it automatically from a module to another
• The opportunity to produce a work piece and, at the same time, to re
equip the machine for another type of work piece
• The processing on the six faces of the work piece in one single clamping,
owing to an exclusive clamping system of the work piece and to the free
rotation of the axes A and B by 360°.
These 4 exclusive advantages of the Ideo systems can be achieved with the use of 2 independent machining modules, each of which is equipped of 5 axis and supported by two automatic tool changers with 32 positions.
The accuracy of the Ideo system is assured by its extremely rigid and solid construction, equipped with a reinforced structure in polymer cement, which allows absorption of vibrations. The accurate machining performance is assured as well in a thermally variable environment with internal function of thermal compensation.
Ideo stands out, as well, for its high productivity, achieved thanks to its spindles (33kW) and to its fast automatic tool changers (1.6 seconds).
Mikron offers Ideo with both “turnkey” solution – including tools, CNC programmes, specific supporting clamps and robotised loading/unloading system – and as self-standing machine without customisation.
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| mc4 is a flexible production cell of new generation with two independent single spindle/twin spindle machining centers and a 4-position pallet changer to optimize productivity, flexibility and accuracy. |
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The Zephy VTT is the "flagship" machine tool of the series. It is suitable for machining medium-large parts using power heads. The Zephyr VTT has two vertical axes, one normally used for power machining and the other for finishing.
Main advantages:
- The structure is of the fixed portal type with mobile bench
- Second head option
- 4° and 5° axis on the first head option
- 4° and 5° axis on the second head option
- 20, 32, 50 or 100 changeable tool positions option
- tools type (HSKA63 or- HSKA100) |
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As the leading manufacturer of machines for processing aluminium and PVC profiles, we supply matured solutions for different applications.
You have profile - we rout it !
Further routers, like End milling machines, Single spindle copy routers, Multi spindle copy routers and Template free copy routers cover our product range. |
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S SERIES
•Longitudinal traverse, "X" axis: 2,500 to 22.500 mm
•Vertical traverse, "Y" axis: 1,600 - 2,000 mm
•Cross traverse, "Z" axis: 1,000, 1,200 and 1,500 mm
•Table width: 800, 1,100 and 1,350 mm
•Rapid traverse "X, Y, Z" axes: 25,000mm/min
•Feed range: 5-10,000mm/min
•Digital CNC Heidenhain (Selca, Fagor, Siemens, Fidia)
•Automatic indexing heads and Orthogonal heads 32 kW, 3,000 (4,000, 5,000, 6,000) rpm, with coolant through the spindle possibility.
•ATC 20, 30, 40, 60 and 80 tools.
•Rotary CNC tables 630 to 1,250mm
•CE Full splash guards |
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Standard // Options
- Longitudinal axis: 2.000 mm // 30.000 each 1.000 mm
- Transversal axis: 1.000 mm // 1.500 mm
- Vertical axis: 1.900 mm // 2.000 mm
- Rotary head holder plate ± 180°: Index 2,5° // 1° - 0,5° - 0,01° - axis ±190°
- Tool changer: 20 places // 30 - 40 - 60 - 100 places
- CNC: Heidenhain // Selca - Fanuc - Fidia
- Faceplate plane width: 1.500 mm // 2.000 - 2.500 mm
- Faceplate plane length: 2.000 mm // 30.000 each 1.000 mm
- Faceplate plane capacity: 100.000 N/m² // 150.000 N/m²
- Spindle: 407 MAS - BT 50
- KW - S1: 30
- RPM: 4.800 // 6.000 - 12.000 - 16.000
- Spindle axis inclination - index: horizontal / vertical // 2,5° - 1° - 0,5° - 0,01° - axis ±135°
- Tool diameter: 125 mm
- Tool length: 350 mm
- Tool weight: 15 Kg // 20 Kg
- Linear axes speed: 40.000 mm/min
- Polar axes speed: 4.000°/min
- Linear axes accuracy: ± 15+3 (L-1.000)/1.000 micron
- Polar axes accuracy: 8" |
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SP-HSC SERIES
•Longitudinal traverse: 2,500 to 10,500mm
•Vertical traverse “Y-axis”: 1,600 and 2,000mm
•Cross traverse “Z-axis”: 1,200 mm
•Table width: 1,100 and 1,350mm
•Rapid traverse X, Y, Z axes: 36.000mm/min
•Feed range: 5-25,000mm/min
•Digital CNC Heidenhain (Selca, Siemens, Fidia)
•Automatic indexing heads and Orthogonal heads 32kW, 4,000 (5,000, 6,000) rpm, with coolant through the spindle possibility.
•ATC 30, 40 tools.
•Rotary CNC tables 630 to 1,250mm
•CE Full splash guards |
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Single-level FMS w/ RGV
One of the most popular arrangements with almost unlimited capacity. The in-line configuration allows any number of future machines, pallets and stations to be incorporated. |
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ROMOCUT is the first milling tool that delivers on the promise of providing clean, quiet operation. It creates no dust during the milling process (polystyrol only) thanks to the hollow tool and the integrated vacuum system (total efficiency with polystyrene). The noise level is kept to an
acceptable 80dB or lower. ROMOCUT doesn’t require any construction work
during the installation, saving you money. ROMOCUT is a NC milling tool developed by ROMER France, a leading manufacturer of portable articulated arms. Thanks to its unique design, ROMOCUT allows designers
to create new models in record times. It mills all standard soft materials used in design studios, including lab, polystyrene, resins, clay and similar; on the other hand, it can also be used for modifying and correcting existing parts right on the shop floor. ROMOCUT is easy to install and to run, and saves considerable time by letting designers modify full-scale models in real
time on site.
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BW 200-2-KW:
Flexible machining centre for engine crankshafts (passenger cars, up to 650 mm long). |
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Milling machines, Machining centers: Universal & Multi spindle 
