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S SERIES
•Longitudinal traverse, "X" axis: 2,500 to 22.500 mm
•Vertical traverse, "Y" axis: 1,600 - 2,000 mm
•Cross traverse, "Z" axis: 1,000, 1,200 and 1,500 mm
•Table width: 800, 1,100 and 1,350 mm
•Rapid traverse "X, Y, Z" axes: 25,000mm/min
•Feed range: 5-10,000mm/min
•Digital CNC Heidenhain (Selca, Fagor, Siemens, Fidia)
•Automatic indexing heads and Orthogonal heads 32 kW, 3,000 (4,000, 5,000, 6,000) rpm, with coolant through the spindle possibility.
•ATC 20, 30, 40, 60 and 80 tools.
•Rotary CNC tables 630 to 1,250mm
•CE Full splash guards
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Universal Machining Centre UBZ® 300
The deciding criteria in the manufacture of models, moulds and tools are outstanding cutting performance and precision.
Thanks to the generous dimensions of the components and their highly rigid fork crowns handtmann machining centres provide the very best in machining technology.
Applications for centres in the UBZ® 300 series include all machining operations on plastics, composite, aluminium and finishing steel.
UBZ® 300: Uncompromising. Superior. Realiable.
Technical details
Spindles up to 52 kW, 28,000 rpm
Travel speeds up to 40 m/min
For plastic, composite, aluminium, steel finishing
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High-speed manufacturing for low piece costs
The FZ 12 offers the best values with regard to speed and precision.
The superior strength of this series lies in the stable base construction of the solid, robust machine tool design, which has considerable reserve capacity for completing even the most difficult cutting tasks in an ideal way.
The performance values are equally amazing. With chip-to-chip times of 1.9 s (FZ 12 W) and 2.4 s (FZ 12 W MAGNUM), the 12 Series is among the fastest of its class.
The robust construction of the spindle with generously dimensioned bearings and the tool interfaces SK 30, SK 40 or HSK 63 allow for excellent milling performance.
The FZ 12 W offers the best conditions for machining a wide range of workpieces. A few areas of application include the automobile supply industry, die casters or the manufacturers of other series parts for the machining of steering boxes, air conditioning compressors, pumps, common rail components, electric tool parts, surgical instruments, and many more.
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SP-HSC SERIES
•Longitudinal traverse: 2,500 to 10,500mm
•Vertical traverse “Y-axis”: 1,600 and 2,000mm
•Cross traverse “Z-axis”: 1,200 mm
•Table width: 1,100 and 1,350mm
•Rapid traverse X, Y, Z axes: 36.000mm/min
•Feed range: 5-25,000mm/min
•Digital CNC Heidenhain (Selca, Siemens, Fidia)
•Automatic indexing heads and Orthogonal heads 32kW, 4,000 (5,000, 6,000) rpm, with coolant through the spindle possibility.
•ATC 30, 40 tools.
•Rotary CNC tables 630 to 1,250mm
•CE Full splash guards
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5S-GPM is specially designed for high speed machining of aircraft frame parts. Its five 12,000rpm spindles provide unconventional productivility and superior surface finish.
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The LHS line features a longitudinally moving column. It is a medium / large size machining centre with 3 or 5 machining axis. Due to its structure, the machine is suitable for various applications : with moving rotary table, with automatic head change system and with multi working zones. Due to its application flexibility, the machine is suitable for moulds / dies machining, structural aerospace parts and general machining.
Table surface mm from 4.000 x 1.500 up to 30.000 x 3.000
Max load admitted Kg 6.000 per square meter
Longitudinal travel (step 1.000 mm) mm from 4.500 to 30.000
Cross travel (Y axis) mm 1.250
Vertical travel (Z axis) mm 2.000 - 2.700
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CNC MOVING COLUMN WITH INDEPENDENT TABLE HORIZONTAL AND VERTICAL MILLING MACHINE AND MACHINING CENTER
HIGH PERFORMANCE
MODEL 30 KC-AR
- Centralized control panel.
- Digital numerical control.
- Push-button panel with electronic handwheel.
- Rack and double motor and pinion in longitudinal movement.
- Ball screws in cross and vertical movements.
- Counterweight with direct hydraulic cylinder in vertical movement.
- The three movement guided with preloaded roller packs over hardened and ground steel guideways.
- Hydromechanical tool clamping.
- 45º head, manual rotations.
- Hydraulic unit.
- Automatic lubrication.
- Electrical cabinet, with temperature conditioner.
- Platform and perimetric enclosure.
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- 1st and 2nd operations on same lathe W22-T4;
- complete drilling on vertical drilling center DWN-22V.
The cycle can be carried-out only when the lathe Is equipped with pallet loading system. Production capability is influenced by the lathe's ability to machine 1st and 2nd turning operations in sequence of one another on a continuous basis.
As indicated in the machining cycle below, the theoretical production capability for the machining of a 15"x7" wheel is about 33 pcs./hour.
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Single-level FMS w/ RGV
One of the most popular arrangements with almost unlimited capacity. The in-line configuration allows any number of future machines, pallets and stations to be incorporated.
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ROMOCUT is the first milling tool that delivers on the promise of providing clean, quiet operation. It creates no dust during the milling process (polystyrol only) thanks to the hollow tool and the integrated vacuum system (total efficiency with polystyrene). The noise level is kept to an
acceptable 80dB or lower. ROMOCUT doesn’t require any construction work
during the installation, saving you money. ROMOCUT is a NC milling tool developed by ROMER France, a leading manufacturer of portable articulated arms. Thanks to its unique design, ROMOCUT allows designers
to create new models in record times. It mills all standard soft materials used in design studios, including lab, polystyrene, resins, clay and similar; on the other hand, it can also be used for modifying and correcting existing parts right on the shop floor. ROMOCUT is easy to install and to run, and saves considerable time by letting designers modify full-scale models in real
time on site.
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Milling equipment - 4 axes multi spindles
High productivity system for fast cutting of materials in plate in the building sector (facades), POP sector or fitting sector of commercial vehicles (refrigerated trucks,…). This machine can be equipped with a strong powered vertical electro spindle and horizontal electro spindle, adjustable on 360 degrees.
Materials to be used on (according to the selected spindle and tool) :
- Plastic in rigid plates (PMMA-PC-PS-PVC-ABS..)
- Expanded plastic and alveolar plates
- Rigid foams (PU- PS-…)
- Semi rigid foams (KAPA line®,…)
- Composite materials : Alucobond®, Dibond®, Reynobond®,..
- Wood and by-products.
- Polyester resins.
- Light alloys with Aluminium or copper basis.
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BW 200-2-KW:
Flexible machining centre for engine crankshafts (passenger cars, up to 650 mm long).
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Ideal for processing requirement designed solutions for shortest cycle times combined with high flexibility
· Application for medium-sized number of pieces or large-scale productions with small-scale lot sizes
· From simple up to most complex processing demands with several multiple axle units and NC-main pivots
· Simultaneous multi-side processing of one workpiece
· Machine types with up to 8 spindles operating simultaneousely
· Vertical, horizontal or free in machine arranged spindle units
· Hydraulical, electromechanical or CNC-servoaxle drives
· One axle slides to five-fold slide units
· Single spindle units, multiple spindle units, NC-controlled turret heads or NC-controlled facing units
· Spindle units and facing units with automatical tool change practicable
· Manual or automatical feeding with bulk goods supply by sorting plant or robot solution
· Processing of workpieces from the rod (cylindrical, cubical or profile)
· Cutting performances of 1,0 kW or 40000 rpm up to 50 kW per spindle
· Massive machine base frames in welding or mineral casting quality
· In the machine integrated workpiece measuring system for the interactive data editing and feedback of the data into the production process.
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The range of Rotor-slot milling machines is composed from :
Mod. FCR
Dedicated milling machines for generator rotors made-up of:
two-unit milling machine with one vertical and one horizontal spindle
one workpiece line with two hydrostatic steady rests
one high precision divider for high accuracy angular indexing
Mod. FCT
Dedicated milling machines for turbine rotors made-up of:
one or two opposite unit milling machines
one workpiece line with two hydrostatic steadies for rotor rest
one high precision divider for high accuracy angular indexing
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BA 400 Horizontal Machining Center
Horizontal machining center with two or four synchronous, fluid-cooled motor spindles. Main spindle bearing in hybrid technology. Simultaneous workpiece load/unload, three NC linear axes and up to four NC rotary axes.
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TRANS-BAR machines are multi-spindle CNC transfer machines fed by non-rotating bars, ideally suited for the machining of turned parts on both directions and/or transversally in one single chucking; without costly secondary operations. Although these machines are quickly re-tooled like a two-spindle CNC lathe, they offer higher productivity than a multi-spindle screw machine, and even allow the complete processing of those parts that cannot be finished on lathes by re-chucking; either to complete second end, or transversal machining operations.
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These are milling machines for heavy duty machining on hard materials (steel, inconel, titanium, etc.) and they can be equipped with multi heads for simultaneous parts production.
Table surface mm from 2.000 x 800 up to 4.000 x 2.000
Max load admitted Kg 20.000
Longitudinal travel (step 500 mm) mm 1.600 - 4.000
Cross travel (Y axis - step 200 mm) mm 800 - 2.000
Vertical travel (Z axis) mm 800 - 1.200
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Productive, universal machining of small and medium batch production
Chiron offers custom machines for medium and small batch production with the MILL Series. The simple, robust basic structure with few wear parts guarantees the highest availability and forms the basis for an economic, practical machine design. Its strengths go beyond its milling capacity.
It is also distinguished by excellent user friendliness with a clearly arranged work area and easy accessibility. The Mill works safely and quietly, requires little space and is low-maintenance.
Higher productivity
Machines are available with X travel of 800 to 8000 mm. Pendulum working is also available for versions from MILL 2000. In the high-speed-plus version, spindle speeds up to 20 000 rpm and rapid feeds of 60 m/min are available.
The MILL Series allows 5-axis machining according to various principles: On the one hand, the design with the NC swivel head and NC rotary table with the horizontally or vertically arranged rotary axis, and on the other hand, the design with the fully integrated NC swivel rotary table (MILL 800), which offers the ideal conditions for machining cubic parts.
With the horizontal rotary axis, parts with X-travel up to 8000 mm can be machined. Irrespective of the version, 24 / 40 / 60 / 92 / 165 tool places are available.
The NC swivel head with the SYNCHRON motor spindle and a swivelling range of ± 100° allows complex parts to be machined, either horizontally or vertically, in one set-up.
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Automatic, NC Multispindle lathes - 6 Spindles
SAS 16.6
The Tornos SAS 16.6 was designed in order to meet market requirements for precision in 100% of parts within reduced tolerances. The SAS 16.6 features Hirth toothed gears, which provide exceptional strength. This lathe benefits from over 40 years of experience with multispindles derived from the AS-14 and SAS-16 DC machines. The SAS 16.6 has advanced features including cross-slides, independent feeds, and counter spindles, which are all controlled by a single camshaft.
Main Benefits:
- Locking by Hirth gear teeth and indexing by Manifold
- Drilling units with fixed or revolving spindles for variable drilling ratio
- 1 counter-spindle mounted on the central slide
- Fanuc control (Power mate D)
- Back-operation occurs in hidden time
- More than 300 options available
- 205° working
- Up to 75 parts per minute production rate
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CNC six spindle machine for manufacturing of complex part families with intensive tooling
- 6 separately driven motor spindles with C-axis capabilities.
- Speed control for optimal cutting speeds, favorable chip breaking, and short cycle times
- 11 independently working CNC-controlled tool slides, optionally with one or two axis
- 9 additional one or two axis tool slides for manufacturing complex workpieces
- Particularly suitable for part families due to flexible setup and fast changeover
- Complete machining with driven tools in all spindle positions
- High dampening effect of hydrostatically guided Z-axis
- Backworking with synchronized pickup spindle and 3 tools
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CNC double six spindle machine, counter spindle version for simultaneous front and back working
- 2 x 6 separately driven motor spindles with C-axis capabilities
- Speed control for optimal cutting speeds, favorable chip breaking, and short cycle times
- 18 independently working CNC-controlled tool slides, optionally with one or two axis
- Intensive backworking in the same cycle
- Particularly suitable for part families due to flexible setup and fast changeover
- Complete machining with driven tools in all spindle positions
- High dampening effect of hydrostatically guided Z-axis
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A complete range of machines either with Stäubli or ABB robots:
- machines with 1 or 2 robots, depending on the production levels required,
- compact design, with optimum flexibility and user-friendly,
- machines with rotating table, for loading / unloading operations in parallel time, or with manual loading area,
- with or without security roll-up door in operating area.
Indicative dimensions of the parts that can be cut : 2500 x 1100 x 500 mm maximum.
Specificities that make the difference:
- Compact machines (peripheral equipments integrated), autonomous and easy to set up.
- User-friendly (2 levels of use : production and intervention : menus developed for the specific needs of the application).
- With evacuation system of the chips and scraps.
- With blowing system of the parts cut (cancel the electrostatism).
- Remote maintenance and remote supervision of the machines.
- Possibility to connect the machines to a local workshop network.
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A complete range of machines either with Stäubli or ABB robots.
machines with 1 or 2 robots, depending on the production levels required,
compact design, with optimum flexibility and user-friendly,
machines with rotating table, for loading / unloading operations in parallel time, or with manual loading area,
with or without security roll-up door in operating area.
Indicative dimensions of the parts that can be cut : 2500 x 1100 x 500 mm maximum.
Specificities that make the difference
Compact machines (peripheral equipments integrated), autonomous and easy to set up.
User-friendly (2 levels of use : production and intervention : menus developed for the specific needs of the application).
With evacuation system of the chips and scraps.
With blowing system of the parts cut (cancel the electrostatism).
Remote maintenance and remote supervision of the machines.
Possibility to connect the machines to a local workshop network.
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EXTRA LARGE WORK ENVELOPE, UP TO 6 METERS(20 FT) VERTICAL AND 20 METERS(65-1/2 FT) HORIZONTAL TRAVEL.
VERSATILE RAM + SPINDLE HEADSTOCK DESIGN ALLOWS EXTENDED REACH INTO DEEP PART CAVITIES.
ULTRA-HEAVY MILLING AND BORING CAPACITY USING THE 100Kw(134 hp), 3-RANGE GEARED HEADSTOCK GENERATING SPINDLE TORQUE OF 15,000 N-m(11,000 ft-lbs).
ELECTRO-HYDRAULIC HEADSTOCK AND RAM DROOP COMPENSATION SYSTEMS.(SIMILAR TO MX 7 RAM)
HYDROSTATIC WAY SYSTEM FOR HORIZONTAL TRAVEL ALLOWS ACCURATE POSITIONING/REPEATIBILITY OF THE MASSIVE COLUMN STRUCTURE.
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As the leading manufacturer of machines for processing aluminium and PVC profiles, we supply matured solutions for different applications.
You have profile - we rout it !
Further routers, like End milling machines, Single spindle copy routers, Multi spindle copy routers and Template free copy routers cover our product range.
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The EMCOMAT FB-450 L offers high chip-cutting power, precision and universality. The generous workspace allows large workpieces to be machined. EMCO's wide range of options covers everything you need to handle even the most complicated machining projects. The EMCOMAT FB-450 L's circulating ball screw and linear guides allow precise axis positioning and higher rapid motion speeds.
Highlights: swivel-mounted control panel, reversible main spindle, covers eliminate the risk of injuries, shafts and gears hardened and ground, linear guides.
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The UNIVERSAL range is fitted with a teach-in control and with an universal double-rotating head manually controlled.
The HIGH-SPEED MACHINING range is following with a CNC control including the options "high-speed machining", "high-precision contour" and vertical high-frequency vector-controlled head.
The fixed bed structure in Granitan enhances sturdiness and accuracy. The fixed table offers a large clamping surface and allows an important load without any tilting risk.
The measure is done thanks to high-precision optical scales on X and Y axes.
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