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Preciram
For parts of precision and big size, until 200 tons
High stiffness and damping
- High spindle speed and power (up to 100 kW)
- Super precision headstock and ram accuracy guaranteed
- Dual protection for guideways
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5 axes machining for 3D precision milling applications. Several choices of electrospindles enable the machining of plastics, composites or aluminium alloys.
MILLING EQUIPMENT OPTIMIZED FOR THE MACHINING OF FOLLOWING MATERIALS :
. Plastics and composites
. Synthetic resins
. PU and PS foams
. Wood and by-products
. Aluminium
. Brass and alloys
AVAILABLE MODELS :
Models X Travel mm Y Travel mm Z Travel mm
WINNER 75 1250 1540 600
WINNER 100 1550 1540 600
WINNER 150 2050 1540 600
WINNER 1521 1550 2100 900
WINNER 2131 2050 3100 900
TECHNOLOGIES :
. Steel welded fixed frame and gantry, mobile table
. Transmission by ball screws on the 3 cartesian axes (X, Y, Z),
. Guidance : precision linear rails with preloaded ball slides on X, Y, Z axes
. 2 rotative axes (C: +/-200° and A: +/- 120° to +/- 200° as per electrospindle) by precision reducer
MAIN FEATURES :
. Max. speed in mm/sec : 500 X, Y, Z axes
. Max. speed in °/sec : 180 A and C axes
. Positioning accuracy for C and A axes (arcmin) : +/- 2°
. Resolution : 0.002 mm
. Repeatability at 20°C +/- 2° : +/- 0.06 mm
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The machining centers PRIMA, OPTIMA and VARIA are representatives of a new generation of high-tec metal cutting machines. The fully covered machines with TOStec designation are based on unificated module structure and its parameters can be combined according to customer technological request, from which it is possible to create different version of the machines. This machining centers are suitable for universal machining and for special machining application as well. An application of milling heads makes possible to machine workpieces of complex shape even by 5-axes machining. Machines equipped with an electrospindle are suitable for high speed machining (HSC milling).
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G-Mill 550:
5-axis Ultra-Dynamic HSC Machining Center for producing Turbine Blades, Blisks , Impellers and other complex parts.
- g-accelerated 5-axis machining
- Max. part length 550 mm
- Max. part Ø 550 mm
- 20° slanted mono-block gantry concept
- Tailstock CNC controlled
- Spindle power 22 kW, 15000 rpm, 183 Nm
- Toolmagazine 50, 97 or 144 tools
- Palletchanger 2 positions, automatic
G-Mill 850:
5-axis Ultra-Dynamic HSC Machining Center for producing Turbine Blades, Blisks , Impellers and Bling.
- g-accelerated 5-axis machining
- Max. part length 550 mm
- Max. part Ø 850 mm
- 20° slanted mono-block gantry concept
- Tailstock CNC controlled
- Spindle power 20 kW, 15000 rpm, 166 Nm
- Tool taper HSK-A63 / HSK-A80
- Toolmagazine 50, 97 or 144 tools
G-Mill 1150:
5-axis Ultra-Dynamic HSC Machining Center for producing Turbine Blades, Blisks , Impellers and Bling.
- g-accelerated 5-axis machining
- Max. part length 550 mm
- Max. part Ø 1150 mm
- 20° slanted mono-block gantry concept
- Tailstock CNC controlled
- Spindle power 20 kW, 15000 rpm, 166 Nm
- Tool taper HSK-A63 / HSK-A80
- Toolmagazine 50, 97 or 144 tools
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MIKRON HPM 1850U
HPM machines are intended for the universal production of high-quality parts with 3, 4 or 5 axes. State-of-the-arte motor-spindles, direct drive round and swivelling axes and the solid machine body offer the very best conditions hand in hand with modern tools to achieve precise and economical production.
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5-Axis Multi-Tasking Machining Center
CUBLEX-25 PC2
New Concept : 5-Axis Multitasking Machining Center
Process Integration of Milling, Turning & Grinding (option).
Travel:X/Y/Z mm (in.) 550 / 410 / 450 (21.65 / 16.14 / 17.71)
Travel:B/C deg -110 ~ +110 / 360
Working Surface mm Ø130 (5.11)
Max. Work Size mm (in.) Ø250 x H250 (Ø9.84 x H9.84)
Loading Capacity kg (lb.) 40 (88)
Spindle Speed min-1 15,000 : HSK-A63W
Rapid Traverse:X/Y/Z m/min (ipm) 50 (1,968.5)
Rapid Traverse:B min-1 30
Rapid Traverse:C min-1 200 ( Milling )
3,000 ( Turning / GrindingOptionMode )
5-Axis Multi-Tasking Machining Center
CUBLEX-42PC2
5-Axis Multi-Tasking Excellence
Travel:X/Y/Z mm 520 / 730 / 510 (20.47 / 28.74 / 20.07 in.)
Travel:A/C deg -110 ~ +10 / 360
Working Surface mm Ø300 (Ø11.81 in.)
Max. Work Size mm Ø420 x H350 (Ø16.53 x H13.77 in.)
Loading Capacity kg 200 (440 lb.)
Spindle Speed min-1 12,000 : HSK-A63W (ICTM)
Rapid Traverse:X/Y/Z m/min 50
Rapid Traverse:A min-1 30
Rapid Traverse:C min-1 200 ( Milling )
1,800 ( Turning / GrindingOption Mode )
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This is the line of machining centre with “traditional technology”, duly designed for heavy duty machining on hard materials (steel, inconel, titanium, etc.). The concept of the ML line is a modular design to allow large dimensional capacity in machining and the application in various industries.
Table surface mm from 4.000 x 1.500 up to 30.000 x 3.000
Max load admitted Kg 6.000 per square meter
Longitudinal travel (step 1.000 mm) mm from 3.000 to 30.000
Cross travel (Y axis) mm 1.000 - 1.250 - 1.500
Vertical travel (Z axis - step 500 mm) mm from 1.500 up to 4.500
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As the leading manufacturer of machines for processing aluminium and PVC profiles, we supply matured solutions for different applications.
You have profile - we will work on it !
Further profile machining centres, for the processing of aluminium profiles as well as for the processing of PVC profiles cover our product range.
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PLANET K30
5-axis CNC machining centre with mobile gantry, designed for milling, drilling, threadcutting and slotting operations on bars or workpieces made of aluminium, PVC, light alloys in general and steel, with section up to 400 x 400 mm. Behind the column there is provision (optional) for installing a cutting
unit with blade dia. 550 mm, serving for making the separation cuts directly on the unmachined bar. The high power (30 kW SI) electro-spindle with HSK63A toolholder, allows performing the various machining operations including heavy duty ones. The 16-place rotary disc tool magazine (N/C axis) can also contain angle machining heads for machining on the bottom face. A blade tool dia. 600 mm is seated in a special extra place. The machine can be used in double mode for minimizing machine downtimes during workpiece loading/unloading. It is also
possible to machine workpieces having different codes and machining operations between the two work areas.
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U5 Universal Machining Centers
Versatile, fast, precise, powerful and competitively priced.
Fully flexible and able to be configured to specific customer needs, the U5 is available in both bridge-type and rail-type configurations with a choice of process-matching spindle heads, the U5 is ideal for manufacturing a variety of materials in the aerospace, off-road, die/mold, packaging, power generation, and job shop industries. Rugged enough to support parts up to 20,000 pounds, the U5 can be configured for heavy equipment applications requiring high horsepower cuts. High-speed, 5-axis contouring can be achieved for aluminum aerospace applications.
For added performance and flexibility on the U5, automatic tool changer, chip conveyor, and enclosure options are also available.
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The Profile Machining Center PBZ LC
Modular designed the HSC centre fits your individual needs. Delivered as 4 or 5 axis centre you can reduce your production costs thanks to the two working zones allowing set up and machining at the same time.
The flexible clamping system from Handtmann allows nearly all profiles to be clamped. The moving portal, equipped with rack and pinion drives and guided on both sides achieves the accuracy required in the automotive or aerospace industry.
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The Profile Machining Center PBZ NT
Nobody can tell you what machining tasks the future will bring to you but with the PBZ NT from Handtmann you are prepared. Experience the flexibility of a top class profiler.
Profile lengths up to 984 inch and the highly flexible clamping system are setting the benchmark for the market. Complete machining from the bar stock on all 6 sides as well the high accuracy go without saying.
Do not limit your possibilities with a just normal machining centre. Get flexibility and productivity for today and future tasks with a Handtmann PBZ NT.
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The Profile Machining Center PBZ HD
Experience high performance !
Worldwide unique is the PBZ® HD from Handtmann. Developed together with international aerospace companies the HPC centre allows machining of solid materials.
Machining rates of up to 98% can be achieved. To ensure quality and precision a new designed clamping system has been integrated. Without additional fixtures you are able to machine your profiles. Thermal compensation and strong clamping forces can cope with difficult materials and long parts.
Be impressed by the possibilities of the Handtmann PBZ® HD
Technical details
- spindle capacity in S1 up to 70 kW
- travel speeds up to 70m/min
- for plastics, composite, aluminium, steel and titanium
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The MGP 150 and 300 are high speed profile machining centers designed to first serve the aerospace industry.
In order to offer a broader range of solutions, Fives Cinetic has developed a new machine tools to handle the most sophisticated machining operations and especially the medium cross sections, the MGP 150.
MGP 150
Developed for medium cross sections
Simplified programming and higher feed rate
Handles the most sophisticated machining operations, without restrictions or delay
The latest technologies to answer today’s and future needs
A Modular concept, key to achieving efficiency and profitability
MGP 300
Simplified programming and higher feedrate
Handles the most sophisticated machining operations, without restrictions or delay
The latest technologies to answer today’s and future needs
Infinite profile length machining process
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The BF line features a full 5 axis milling head duly designed for profiling jobs in hard materials (steel, inconel, titanium, etc).
Table surface mm from 2.000 x 800 up to 4.000 x 2.000
Max load admitted Kg 20.000
Longitudinal travel (step 500 mm) mm 1.600 - 4.000
Cross travel (Y axis - step 200 mm) mm 800 - 2.000
Vertical travel (Z axis) mm 800 - 1.200
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In the Aircraft Industry, complicated monolithic parts are becoming more prevalent and are increasing in size recently.
We offer MPF-(5A) series, developed to machine these medium and large size parts by 5-axis machining.
MPF-(5A) has a wide table working space for various workpieces, and is equipped with A & B axis 5-axis Head.
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This CNC 5-axis milling centre is optimized for the machining of large form parts through vacuum-forming, rotational moulding, low-pressure moulding in the following materials:
. Plastics and composites
. Synthetic resins
. PU and PS foam, etc.
. Wood and by-products
. Aluminium (depending on the spindle type)
. Brass and alloy (depending on the spindle type)
Its strengths:
Robust (less vibrations),
Time-saving (for example, it is possible to machine complex parts in only one pass)
Best quality of machining
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T SERIES
•Longitudinal traverse, “X” axis: 2,000 to 3,500 mm
•Vertical traverse, “Y” axis: 1,000 - 1,250 - 1,400 -1,600 mm
•Cross traverse, “Z” axis: 1,000 and 1,200 mm
•Rapid traverse "X, Y, Z" axes : 25,000 mm/min
•Feed range: 5-10,000 mm/min
•Digital CNC Heidenhain (Selca, Fagor, Siemens, Fidia)
•Universal head and automatic indexing heads 24-32 kW, 3,000 (4,000 - 5,000 - 6,000) rpm with coolant through the spindle possibility.
•ATC 20 (30,40, 60) tools.
•CE Full splash guards
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Sail into production - DMG offers a performance worthy of global recognition for 5-axis milling. The DMU 50 / 70 represents the ideal foundation for entry into the innovative CNC universal milling sector, especially for the forward thinking entry-level users and mould making operations, with machines equipped with high-tech components and extensive options, already included in these compact machines. Additionally they are suited for the machining of complex workpieces. In a class by itself: as standard, the DMU monoBLOCK® series comes with 5-axis simultaneous milling capabilities and delivers 200% more dynamics in the rotary axes. Performance and flexibility without limits, and without additional costs: the DMU monoBLOCK® machines can be expanded in modular fashion, for up to 3 or 5-axis machining, and can be equipped with various spindle options. This means efficient universal machining all the way into the high-speed range.
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New Super Mill has the highest output and highest torque milling capability in its class.
Chuck size / Bar capacity: 6"/ 65mm
Distance between spindle noses: 870mm
Max. turning diameter / length: 250mm/555mm
Slide travel Y (Upper/Lower): ±50mm/+50mm -20mm
Spindle speed (L/R): 4,500min-1/5,000min-1
Spindle motor (L/R): 18.5/11kW/15/11kW
Rotating tool spindle: 7.5/3.7kW 40Nmx2
Rotating tool spindle speed: 6,000min-1
Type of turret head/Number of indexing: Dodecagonal drum turret/24x2
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For heavy-duty machining operations
BA 400. A series of machines for large and small workpieces with heavy-duty machining requirements. A true success story that - since the machine's launch - has been copied again and again, without ever being equalled. Always consistent, SW has succeeded with the BA 400 in emphasizing once more its technological leadership in multi-spindle, horizontal machining centers.
The BA 400. Available with two or four spindles and with a torque rate that is quite exceptional for machining centers. Designed for cycle time-concurrent workpiece clamping and multiple clamping on double-swivel trunnions, equipped with three linear axes and two rotary axes. Workhandling by robot or linear gantry is also available.
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The revolutionary machining concept of Ideo allows:
• The possibility to produce, in parallel, two different work pieces in lots of
different sizes
• The achievement of a complete machining of the work piece, by
transferring it automatically from a module to another
• The opportunity to produce a work piece and, at the same time, to re
equip the machine for another type of work piece
• The processing on the six faces of the work piece in one single clamping,
owing to an exclusive clamping system of the work piece and to the free
rotation of the axes A and B by 360°.
These 4 exclusive advantages of the Ideo systems can be achieved with the use of 2 independent machining modules, each of which is equipped of 5 axis and supported by two automatic tool changers with 32 positions.
The accuracy of the Ideo system is assured by its extremely rigid and solid construction, equipped with a reinforced structure in polymer cement, which allows absorption of vibrations. The accurate machining performance is assured as well in a thermally variable environment with internal function of thermal compensation.
Ideo stands out, as well, for its high productivity, achieved thanks to its spindles (33kW) and to its fast automatic tool changers (1.6 seconds).
Mikron offers Ideo with both “turnkey” solution – including tools, CNC programmes, specific supporting clamps and robotised loading/unloading system – and as self-standing machine without customisation.
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mc4 is a flexible production cell of new generation with two independent single spindle/twin spindle machining centers and a 4-position pallet changer to optimize productivity, flexibility and accuracy.
Four 24 kW spindles running at 12.000 rpm can be used as single spindle for the critical operations and as a twin spindle on all other operations.
When the mc4 runs as a single spindle the chip to chip time is less than one second, since while one spindle is cutting, the other one changes the tool, accelerates and moves in position for the next operation.
Overall machine design has taken operator ergonomic into consideration: in fact, it offers wide visibility and easy access both to the component and machining area, as well as to the operator ’s workstation.
The coolant and chips fall freely into the chip conveyor, thus avoiding overheating the table and the entire supporting structure that would consequently affect machine performance in terms of accuracy.
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Quicker milling in medium and large batch production
With the FZ 15 Series, Chiron offers a complete program of 1- and 2-spindle high-performance moving column machining centres for small, medium and large batch production. All machines have that decisive extra power, dynamics, speed, precision and availability for higher productivity in daily use.
The superior strength of this machining centre lies in the stable base construction, which has a sufficient power capacity to complete even the most difficult cutting tasks in an optimal way.
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Multiple technology machining center XG 242
With its vertical design, high technological flexibility, multiple spindle design and an innovative drive concept the XG Series can provide the most comprehensive turning solutions. All axes are directly driven and, for the first time, linear motors, which have a considerable influence on the machine dynamics, are used for the X-axes. The patented triangular X-slide allows completely independent or parallel machining in small spaces.
The simultaneous processing of two identical work-pieces results in highly productive machining. However, if flexibility is a priority, different kinds of workpieces can also be machined on the spindles. To perfectly adjust the production process to customer requirements, the machine can be equipped with either two workpiece spindles (XG 242) or one workpiece spindle (XG 241). With the linear and torque motors, the XG series is characterized by very high overall dynamics and outstanding speed. With this machine series, the velocity gain of all the axes is above factor 6, which is a very good indicator of the overall dynamics. But in order to achieve high speeds, a fast machine also needs a fast workpiece feed. A modified pick-up process that compensates by additional loading quills the speed disadvantage of conventional pick-up systems, reducing the machine's idle time.
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Advantages of TWIN Technology - Facts that distinguish
over 1000 TWIN projects in practice
- Synchronous manufacture of 2 workpieces in one work cycle automatically doubles productivity
- Machining 4 workpieces with 2 spindles guarantees at least a 30% reduction of item costs
- TWIN spindle 5-axis machining results in maximum quality for complex parts in series production
- Reliable technology for turnkey solutions with integrated and external automation
- 4 spindle distances for various parts sizes individually available on all one-place and two-place TWIN centers
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As the leading manufacturer of machines for processing aluminium and PVC profiles, we supply matured solutions for different applications.
You have profile - we rout it !
Further routers, like End milling machines, Single spindle copy routers, Multi spindle copy routers and Template free copy routers cover our product range.
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CE3060 - Manual End Milling Machine With Single Cutter Set-Various Angles
* Manual end milling of PVC & Aluminum 'T' profiles.
* Safety cover operation.
* Milling operation; made manually.
* Pneumatic & Electrical controlled.
* 4 different adjustable profile stop system.
* Setup of different angle ranges is possible.
* Operation Time: 30 seconds (two corners of one profile).
* Standard arms for long-size profiles.
* Pneumatic clamping.
* Optional:
o Cooling system: [for aluminum].
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K3
MANUAL END-MILLING MACHINE
Manual end-milling machine model LISI K 3 for the working of PVC and aluminium sections. Nbr 1 cutter holder Ø 32 mm. Manual movement of the cutter with mm 160 stroke. Possibility of milling at 90°. Horizontal and vertical clamping cylinders. Max cutter Ø 160 mm.
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S SERIES
•Longitudinal traverse, "X" axis: 2,500 to 22.500 mm
•Vertical traverse, "Y" axis: 1,600 - 2,000 mm
•Cross traverse, "Z" axis: 1,000, 1,200 and 1,500 mm
•Table width: 800, 1,100 and 1,350 mm
•Rapid traverse "X, Y, Z" axes: 25,000mm/min
•Feed range: 5-10,000mm/min
•Digital CNC Heidenhain (Selca, Fagor, Siemens, Fidia)
•Automatic indexing heads and Orthogonal heads 32 kW, 3,000 (4,000, 5,000, 6,000) rpm, with coolant through the spindle possibility.
•ATC 20, 30, 40, 60 and 80 tools.
•Rotary CNC tables 630 to 1,250mm
•CE Full splash guards
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