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DUBUS is recognized as one of the leaders for the design and manufacturing of cuting and machining centers for the aluminium industry. Innovation and many technical breakthroughs have contribuuted to the production of high performance and reliable centers combining machining precision with production flexibility.
Derived from the ALUFLEX 8001 concept, but for higher production rates, the ALUFLEX 9001 offers the same standard of performance, strength and flexibility. Profiles of a maximum length of 7.5 meters are transferred automatically from the 10 to 20 bar loader to the bar feeder n°1 and inserted into the machining unit fitted with 8 to 10 electrospindles running at 24,000 rpm. Machining operations carried out on all 4 faces. The complete profiles are then conveyed to the bar feeder n°2 and put into the sawing group to make straight cuts, miter cuts or angular cuts. In order to balance machining time with respect to sawing time, it is possible to incorporate into the cutting unit a further 1 to 3 additional drilling units, thus obtaining optimum rates. Each machining center allows the ejection of pieces either direcly to the operator or, using a 2-axes robot, for unloading and automatic classification.
The ALUFLEX centers allow the machining of several ranges, brands or types of frames, for example slidings or windows with 2 openings inward/outward.
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-Storage/Sawing Systems with combined cantilever arm and cassette storage. Operating gantry crane fully automatically transports individual bars to an integrated CNC-saw and restores remnants automatically.
-The inventory control computer keeps quantities automatically up to date, therefore highest possible reliability and minimum idle times due to perfectly coordinated individual components.
-A sawing center replaces as many as 3 to 7 stand-alone saws
-Material weight up to 2,5 tons/individual bar
-Diameter of bars: 20 - 320 mm
-Fully automatic handling of bars with a length of 0,45 - 12 m
-Integrated KASTO-Band or Circulars Saws, optional with carbide blades
-Short chip-to-chip time when changing bars
-Duo-systems combine cantilever arm and cassette storage
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Designer and manufacturer of digital control machining centres for over 20 years, dubus has gathered in door machining a knowledge which makes it a market leader in this industry. FLEXDOOR 6000 machining centres make it possible to machine large daily amounts, even if manufacturing batches are reduced and customised. They allow machining or installing hardware on flat or joined doors, with a single machine or a line of several specialised machines The FLEXDOOR 6000 digital piloting enables high flexibility to be reached while maintaining a very high productivity. These machines also allow installing on line any pins, hinges or locks.
The FLEXDOOR 6000 can be connected to your CAM using a dubus software enabling file recovery and machining programmes automatic generation.
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DIAMANT
4-axis CNC machining centre with mobile gantry structure, designed for milling, drilling, thread-cutting and slotting operations at any angle from 0° to 180° on bars or workpieces made of aluminium, PVC, light alloys in general and steel. The mobile part of the machine consists of a gantry provided with precision rack drive. The 7.5 kW electro-spindle with HSK63F toolholder, allows performing machining operations with excellent results in terms of rapidity and accuracy. The 9-place tool magazine is located behind the mobile gantry. The machine can be used in dynamic double mode which allows minimizing machine downtimes as it is possible to carry out the workpiece change operations (loading/unloading) and automatic positioning of the vices in concurrent operation time. It is also possible to load, then machine, workpieces with different codes and machining operations between the two work areas. The column is provided with a guard which, besides protecting the operator, allows reducing the environmental noise impact.
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VMC VERTICAL SPINDLE
Haas Automation offers a wide range of VMCs - one just right to meet the demands of every machine shop.
The Toolroom Mills combine the power of CNC with the ease of manual control. Haas CNC verticals have travels ranging from 406 x 305 x 254 mm (xyz) on the Mini Mill and Super Mini Mill to 3048 x 1016 x 762 mm on the monstrous VF-11. Workpiece sizes run the gamut, too, with tables available from 305 x 914 mm all the way up to 711 x 3048 mm.
The range of possible applications is as varied as the capacities: 7,5 hp Mini Mill, 15 hp Super Mini Mill, 20 and 30 horsepower motors for the VF line; speeds ranging from 0 to 7500 rpm, with options for 10000, 15000 and 30000 rpm; and torque ratings up to 450 ft-lb. These machines are flexible enough for both high-torque, heavy-duty cutting as well as your finest high-speed machining operations.
The legendary Haas control makes every one of our VMCs easy to operate. With special Haas-only features like word-processor editing, one-button features, multi-function jog handle and Visual Quick Code programming, you'll find the Haas control is the most user-friendly CNC control available anywhere. Operating the machine becomes like driving your favorite sports car: It'll go wherever you point it. It's easy to point. And it won't say no.
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TK 441/3 - 4-axis CNC vertical machining center equipped with an electric spindle that can rotate around the C axis, this allows for machining on three sides of a profile with just one clamping operation.
This machining center is designed for drilling and conventional milling processes and also for copy-milling operations on aluminum extruded profiles and other materials, including steel profiles up to 5 mm thick, steel reinforced PVC, composite materials and various other plastics or wood.
The TK 441/3 model can be implemented in every industry and its flexibility and robustness allow to efficiently machine components that require high performances, such as aluminum profiles produced by the largest extrusion press all over the world.
Standard versions are available in 3 machining lengths: 3500, 6700 and 8400 mm. Upon request the machining center can be manufactured in different lengths in order to meet the special needs of each customer.
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Increased capacity, improved capability and better all around performance. Bridgeport's latest generation of XR-Series VMCs do just that. These newly redesigned VMCs have resulted in the production of the truly high-performance and high-specification machines.
All models come with 4th axis preparation as Standard
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Direct drive spindle use heat proof design as well as vibration reducing design. Improve rigid tapping quality. The belt-less design eliminates the noise, temperature and vibration cause by belt.
X travel 800mm
Y travel 600mm
Z travel 520mm
Table diameter ¢500mm
TILTING AXIS A axis
Degree 120° ~ -30°
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New QP Series fully upgradeable VMC with FANUC Oi-MB conversational control and AI preview function with optional AICC Data Server.
- 4th axis prep
- 300psi coolant-thru-spindle prep
- Oil cooler prep
- 24 tool arm type ATC
- Premium LINEAR guideways on all axes
- Digital servo, spindle drives and motors
- Ring type coolant nozzles
- Floating type tool release system
High Speed Machining Package*: FANUC Alpha i series servo & spindle motors - 8.4" color LCD - 840m (256KB) 400 max program capacity - HRV-3 servo control - AI Contour Control (AICC) - Data Server - PCMCIA slot for opt memory card.
HSM package not available on all models
Servo motor housing and thrust bearing support mounts are one-piece with the casting.
All-Meehanite cast-iron construction features wide-stance configuration of both base and column which help distribute machining forces evenly over the entire travel area.
Dual chip auger option for more efficient chip disposal
- Pre-tensioned class C3 40mm ballscrews
- Servo motors are directly coupled to the ballscrews
- Servo motor housing and bearing supports are one-piece with the casting.
- Supports are line bored.
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The System 5 centers are one-place or two-place centers with one or two (TWIN) working spindles exempt from any salient edges.
The work area of the System 5 centers can be used
as one area (one-place) or for pendulum machining (two-place).
As a one-place center with X travel range from 700
to 1000 mm and as two-place centers with
X travel range up to 10000 mm.
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COMET T4
CNC machining centre with 4 controlled axes. It can be configured with motor-driven vices acting independently or positioned along the X axis and is designed for machining operations on bars or workpieces made of aluminium, PVC, light alloys in general or steel. It can handle bars up to 4 m long. The 4th axis allows the electrospindle to be controlled by the N/C continuously in the range 0° to 180° for machining on the profile contour. It is provided with an 8-place tool magazine on board the X axis slide, capable of containing 2 angle machining heads and a side milling cutter, for machining on the 5 faces of the workpiece. It also has a traversing work table which allows easier workpiece loading/unloading and increasing the machinable section considerably.
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The structure is made of a base with a sliding upright in its rear section. Both are in electrowelded steel duly stabilised after each work phase to ensure that there is no interior tension; they are sized to guarantee stability and precision during machining operations.
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Benefiting from a long experoence in aluminium or light metal profiles machining, the CND 2000 S is especially adapted for machining operations on 3 faces. Its modular equipment is numerically controlled by a NUM controlling system.
The clamping principle allows to set in reference the workpieces on Y and Z axes. Associated with the movable length stop on the X axis, it assures double station operations and anticollision control thanks to DUBUS software.
The machining spindle fitted on the 4th numerical positioning axis offers all possibilities of drilling, milling and screwing on curved or complex shape profiles. The high capacities of this electrospindle allow to optain important machining power ( betwenn 5 and 12 kW ), while maintaining an extremely high rigidity of the whole machine. The tool changer on the gantry provides this equipment with very large production flexibility.
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The structure consists of a machine bed with a beam that slides across the top of it. Both parts are made of steel and are duly stabilised after each work phase to ensure that there is no interior tension; they are of sufficient size to guarantee stability and precision during machining operations.
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The strenghts :
* Rigid steel welded structure for
intensive machining
* Feed rate up to 12m/min (servo-brushless version).
* A wide and versatil range of 8 different sizes
* Z 350 option for 3D jobs
* Very rapid return on investment
* Quality and performances adapted to serial production
* Ease of use, like all Charlyrobot’s machines.
* Compliant with EC rules and safety directives
The charlyPRO range offers 8 differents machine sizes with a large choice of High Frequency spindles. All models are avalaible with servo-brushless motorisation and can be equiped with many professional options like vacuum table or automatic pneumatic chip suction system. The charlyPRO gives you the best value for money in its market segment. It allows you to start with cnc machining with the safety, efficiency and quality of a serial production equipment.
charlyPRO becomes the reference equipment for soft materials and soft metals applications such as engraving, sign and display making, modeling and cutting works.
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The range of the Vertical Milling machines is composed from :
Atlas 2G
is a milling machine with travelling portal (Gantry) and stationary or travelling working crossrail. Hydrostatic lubrication on all axes.
Milling head with built-in "C" axis suitable for different attachment heads
Atlas 2P
is a milling machine with movable table and stationary portal, with movable or stationary working crossrail and hydrostatic bearing on all the axes.
Milling head with built-in "C" axis suitable for different attachment heads
Atlas 3RG
is a milling machine with travelling portal (Gantry) and stationary or travelling working crossrail, featured by closed RAM. Hydrostatic lubrication on all axes.
Atlas 3RP
is a milling machine with movable table and stationary portal, with movable or stationary working crossrail, hydrostatic bearing on all the axes and fully closed ram
Atlas 4RP
is a milling machine with travelling portal (Gantry) and stationary or travelling working crossrail, featured by closed RAM.
Atlas 4RG
is a milling machine with travelling portal (Gantry) and stationary or travelling working crossrail, featured by closed RAM
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Charlydental 4X is a complete, open and integrate solution aimed to milling production of frameworks for dental prostheses. A pure concentrate of technology which integrates 25 years of Charlyrobot’s expertise in the conception and manufacturing of industrial CNC milling machine.
Designed for a daily intensive production, it targets production centers. Dental prostheses laboratories will be also convinced by the numerous assets of Charlydental 4X : an user friendly versatile compact machine with a modern design that also has a low purchasing and operating costs.
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The strenghts :
* Rigid steel welded structure for
intensive machining
* Feed rate up to 12m/min (servo-brushless version).
* A wide and versatil range of 8 different sizes
* Z 350 option for 3D jobs
* Very rapid return on investment
* Quality and performances adapted to serial production
* Ease of use, like all Charlyrobot’s machines.
* Compliant with EC rules and safety directives
The charlyPRO range offers 8 differents machine sizes with a large choice of High Frequency spindles. All models are avalaible with servo-brushless motorisation and can be equiped with many professional options like vacuum table or automatic pneumatic chip suction system. The charlyPRO gives you the best value for money in its market segment. It allows you to start with cnc machining with the safety, efficiency and quality of a serial production equipment.
charlyPRO becomes the reference equipment for soft materials and soft metals applications such as engraving, sign and display making, modeling and cutting works.
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CNC BRIDGE TYPE MILLING MACHINE, WITH FIXED CROSS BEAM
HIGH PERFORMANCE
Model FPC-AR
- Centralized control panel.
- Digital numerical control.
- Push-button panel with electronic handwheel.
- Ball screws in vertical movements.
- Rack and double motor and pinion in longitudinal and cross movements.
- Counterweight with direct hydraulic cylinder in vertical movement.
- The three movement guided with preloaded roller packs over hardened and ground steel guideways.
- Hydromechanical tool clamping.
- Direct outlet head.
- Spindle orientation.
- Hydraulic unit.
- Automatic lubrication.
- Electrical cabinet, with temperature conditioner.
- Levelling wedges and anchoring elements
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Professionals specialized in crafted and artistic creations appreciate charlyrobot 3D milling machines for the fine resolution and extremely dynamic movement required for their applications
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Vertical milling machines, Vertical machining centers 
