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TEKA offers a great variety of mobile suction and filtering units for welding fumes. We offer units for each application and welding procedure and each metal (steel, galvanized steel, aluminium, precious metals etc.).
We offer our units in various versions - with HEPA filter or with filter cartridge with manual or automatical dedusting). In case that gas and/or odours arise from the welding process it is possible to equip the filter unit additionally with an activated carbon filter.
Three types are also BGIA certified (German institute for government safety organisation) and are therefore approved for welding fume class W3.
The TEKA HANDYCART, for instance, is a compact, space-saving unit used for welding of small components. In a special version this filter unit can be used for torch extraction.
On the other hand we offer high end mobile cartridge filter units like our STRONGMASTER and CARTMASTER. These units allow long lasting extractions of weldinig processes with non-alloyed metals and precious metals, especially along with strong smoke emissions.
For applications with oil and emulsion mist we offer our units of the OILCUBE type.
HANDYCART, PROTECTOR, CAREMASTER, CLEANMASTER, STRONGMASTER, CARTMASTER, OILCUBE
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Health protection during welding processes
Welding fumes are classified as potential hazardous substance. The welding dusts and fumes are respriable. Cadmium and nickel are known to cause cancer. Therefore welding fumes have to be captured completely at the source and disposed riskless.
The extraction and filtration units of ULT AG as well as the range of accessories and extraction arms capture the hazardous substances at source and guarantee a high-efficient filtration.
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Flexible Dust and Fume Control
AAF's PFC™ - Portable Fume Collector is a complete and self contained unit that captures fumes at the source. Convenient and flexible for a variety of applications, the PFC can be moved around to meet the changing demands of your manufacturing operation. Its compact design employs the latest technology in fume capture and is suitable for most industrial environments. AAF's PFC is the ideal solution for controlling welding fumes, grinding dust, and processes where portable fume collection is needed.
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Easy-Trunk® and Porta-Trunk® Fume Collectors
Compact and portable fume collectors effectively filter smoke, dust, and fumes resulting from welding and grinding applications.
Easy-Trunk Collector
-For heavier duty or more frequent plant operations.
- Built-in pulse filter cleaning system.
- Push buttons conveniently located on front of unit
and on fume hood.
-Ultra-Web® nanofiber filters provide high
MERV* 13 filtration efficiency.
- “Plug and go” operation.
- Fits easily through standard doorway.
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Ideal for industrial process contamination source capture, and for plants requiring periodic dust collection at various locations. Airflow capacities are 700 cfm at the capture hood, 1,250 free air.
Three Stages of Filtration:
» Primary Spark Trap
» Cellulose/Polyester Main Filter
» Carbon After Filter
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MOBIFIL weld smoke filters are application-orientated and of robust and compact design. Mobile, with four steering rollers, they are applicable wherever weld smoke emerges. One unit can be used with one or two suction arms simultaneously for several workplaces. MOBIFIL is noiseless. It is approved by the Safety Authority and, above all: from the one German manufacturer of industrial air filter technology - ILT. The pros:
- Long operating time without filter replacement:
The large-area filters achieve operating times from 1 ½ to 2 years (one-shift operation, according to admission). This holds as well for the filtering of big particles, e.g. as a result of working with a cutting wheel.
- Extremely clean working air:
Particles sized >0.3 µm are separated up to 99.99%
- Meeting all requirements of daily industrial routine:
MOBIFIL disposes of a large place of deposit for tools with a rubber mat; the tool handle being the cable reel; the filter case is not made of plastic but of shock-resistant steel %u2013 even the most rigorous environment will not be a problem.
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Micro Air manufactures a complete line of portable collectors. from the M2150 media collector, for light duty or small volume applications to the MC1500 cartridge collector for heavy duty production.
Cartridge units utilize self-cleaning, high efficiency cartridge filters, that reduce filter replacement costs, as the filter elements are continually cleaned by compressed air. All Micro Air cartridge collectors utilize Micro Air's exclusive Roto-Pulse cleaning system. Because this cleaning system cleans the entire surface of the cartridge, it has proven to be far more effective, than the traditional reverse-jet system, thus extending filter life. Cartridge collectors can also be equipped with HEPA filters or Charcoal Modules.
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The intake and filtering of welding fumes, aerosol, gaseous fumes, etc..., has always been a problem for the Companies, since, where the working stations were not fixed, adequate countermeasures became impossible.
Savio S.r.l., has found a solution to your requirements with the autonomous SMEC filter.
It is very compact and easy to handle, suitable to take in and filter welding fumes, aerosol, gaseous fumes and suchlike.
It is constructed with screwed galvanised steel panels and tight seals, studied to contain the intake section and the various filters, inserted according to the type of fumes to be sucked in and according to the filtering level to be obtained; this permits extreme versatility of use in different manufacturing sectors.
The filter is also fitted with wheels for quick handling and can be inserted on the intake of one or more articulated aspiration arms with patented SNODOASPIR articulation.
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The Smog-Hog PCN mist collector eliminates welding smoke and other metal oxide fumes from employees’ working zones. Situated inside a factory, this portable electrostatic air cleaner can easily move to reach all areas of your factory. This unit is ideal for situations where large hoods are impractical, smoke-producing machinery is used intermittently or an employee moves from one work station to another.
Air volumes range from 700 CFM to 1,200 CFM.
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Many work processes cause hazardous substances to be released in the form of dust, smoke or gases. These jeopardise:
- the health of employees
- the proper functioning of machines
- the quality of the products
ULT AG suction and filter units help to reduce the risks from harmful substances and to conform to legal requirements.
With its new 300 series, ULT AG has developed a modular system that can specifically be configured and easily be supplemented or altered to meet changing needs. The modular nature of the components enables the units to be quickly configured according to the needs of the customer.
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AirClean Systems PCR Combination Workstation
AirClean®Systems PCR workstations with UVTect™ microprocessor control, allow you to maintain a Class 100 clean work area during PCR preparation. The AC600 Series LFUV Model has a built-in 254 nm ultraviolet light that allows the operator to irradiate tubes, flasks and pipettes between amplifications. The 254 nm ultraviolet light will effectively destroy potentially contaminating DNA and RNA within minutes. UVTect™ monitors the life of the bulb to ensure proper levels of irradiation.
The workstations feature a unique interlocking sash with a safety overlap to prevent gaps. The sash also has a safety switch that automatically turns off the ultraviolet light and activates the blower and fluorescent light when the sash is raised. This revolutionary uni-body design provides unmatched user protection from harmful ultraviolet rays during the sterilization process. HEPA filtered units have a built-in monitoring system to alert the user when to change the HEPA filter.
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BIGNEAT's PCR UV workstation efficiently protects against contamination by bathing PCR aparatus in sterile air and limiting the risk of contamination from the operators arms, or from equipment bought into the otherwise sterile environment.
Powerful UV lamps are combined with optical reflectors to ensure uniform intensity distribution of the sterilising UV radiation.
1. Superb all round vision
2. Electronic filter saturation indicator
3. Quiet operation
SPECIAL BIGNEAT FEATURE: Fan speed increases when door is opened to maintain air velocity to 0.45 m/s at the front access aperture.
Available 800mm wide as PCR UV cabinet, or as a UV sterilisation cabinet (no HEPA filtration)
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POWERFUL UV DECONTAMINATION
The UV lamp insures a full decontamination of the entire work surface, enclosure walls and PCR equipment.
AN ERGONOMY OF QUALITY
The ergonomy of the working apertures is unique. It enables the protection of the handling while allowing the operator to have access to the entire surface of the enclosure.
ENCLOSURE SIZE ADAPTED TO ALL PCR EQUIPMENT
The Biocap™ enclosures have been sized to receive tube racks, pipettes, minicentrifuges and thermocyclers.
PROTECTION OF THE OPERATOR
The enclosure is 10 mm thick so as to insure a full protection against UV and B rays.
AUTOMATIC SHUTT OFF OF THE UV LAMP
The UV lamp switches itself off automaticaly if the door is opened by accident while the lamp is still active.
*PCR is a patented process owned by Hoffmann-La Roche
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The use of a 3-step filtering system permits the operation for most different suction solutions: e.g. with laser units, in the dental and medical technology, in the electrical industry, in hospitals, at dermatologists and restorers.
By means of the compact building method it is suitable both as undertable-unit such as free standing unit to which exhaust arms in a size of 50 mm - 75 mm in the MINI execution and exhaust arms in a size of 50 mm - 100 mm in the MAXI execution can be taken up.
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Dust & Fume Extraction Systems
With 27 years experience in fume elimination using carbon filtration, Bigneat has unrivalled expertise to solve your fume hazard problem.
With cost effective solutions, long life and low cost of ownership as major considerations in design of their equipment, Bigneat has a wide range available to satisfy your needs.
Lastec and Cleantec ranges are carefully designed to satisfy most applications we come across daily, and we offer bespoke build for situations requiring extra filtration, higher pressure pumps etc. Bigneat manufacturers using acrylic-capped ABS rather than stainless steel. This material has a high lustre surface and is incredibly resistant to corrosion in the harshest environments.
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Filter systems especially made for the laser industry. Suction systems for laser jobs with i.e.metal, wood, plexiglas and gum (cutting, welding, marking etc.)
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Soldering fume is harmful to people's health!
Fluxes, detergent residues and their decomposition products evaporating during the soldering process contain harmful substances. Extraction and filter systems of the lRA series can be used for cleaning the air directly at the workplace. A high degree of cleaning is achieved so that the filtered air can be recycled into the working room without any loss of heat.
The extraction rate of the filter euipment ranges from 50 m³/h to 2.000 m³/h
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The new PHV is a leap forward
Euromate has created yet another technological breakthrough by introducing the PHV. This portable unit is ahead of its time on performance, design and comfort of handling, fulfilling current and future requirements. One can simply always use the PHV everywhere, also in locations that are not or hardly accessible to stationary units or to the larger mobile welding fume extraction units.
The Portable High Vacuum (PHV) unit is one of the products in Euromate's new generation of the revolutionary innovative ProLine® welding fume extraction range. ProLine® means: innovative technology, efficiency and user-friendliness. Euromate offers a suitable system that has a unique price-quality ratio for every particular welding situation at any welding location.
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Hazardous materials in the form of dust, floating particles, gases and fumes are often unavoidable in production processes. According to national regulations of air purification at the workplace they have to be removed from the air. Extraction devices of the ULT AG are particularly designed for these tasks and thus, harm to employees, products and machines is safely prevented.
The recirculation ventilation helps to reduce energy costs.
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Smoke 'n Go Smoke cabins
A quick smoke and back to work. That is the idea behind the Smoke 'n Go Smoke Cabins. Freestanding, easy to locate anywhere to facilitate a break for smoking near the place of work.
- Extremely efficient method of removing unwanted tobacco smoke.
- Splendid and elegant design.
- Cabin is available in various sizes.
- Open as well as closed models (with sliding doors) available.
- Odourless ashtray for several thousands of cigarette ends.
- No changes to the existing air treatment system are needed.
Specifications Smoke 'n Go Smoke cabins:
- Unique filter system, certified by TÜV and ECN, consisting of a prefilter, an ElectroMax filter, a HEPA filter and two activated carbon filters to adsorb both gasses and odours.
- The standard version of the cabin has transparent walls and is provided with lighting. Other colour schemes can be accommodated on request.
- Various sizes: for 2-3, 4-5, 6-7 and 12-14 persons.
- Options are a lit display and foot-and lean-to supports
- Automatic start/stop
- Push/pull system preventing any smoke to linger.
- Filtration: 99,99% of all harmful tobacco related gasses and particles (e.g. nicotine and formaldehyde).
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Is it possible that smokers and non smokers could stay for a long time in the same room?
How could we protect non smokers from passive smoking? Is it possible to assure habitual smokers hygienic conditions of smoking without any stress? Yes, all these requirements are fulfilled by our new product ABW. We have created allowed area
of glass cabin where even 4 person, without any limits can enjoy smoking. Thanks to a very intensive ventilation combined with a great filtration of cigarette’s smoke, the air outside the cabin remains fresh all the time. ABW is a very good solution to protect non smokers in public places such as public departments, offices, restaurants, hotels as well as in work shops where employer does not want to dedicate a separate room as a smoking room. Cabin can be allocated on any place as it does not depend on building ventilation system.
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Purex portable fume extraction systems are specifically designed to prevent personnel from inhaling hazardous solder fumes generated by soldering irons. These systems cater for up to 10 soldering iron users.
Typical applications: -
Remote workstations
Out/home workers
Rework, repair and prototyping
Light production soldering
Education / hobby workshop
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Powerflow™ fume extraction and filtration systems are specifically designed to be integrated with machine production processes that produce hazardous fumes and dust. Purex International engineers are available to advise on the correct combination of pre-filter, main filter and machine required for any specific process, including: -
Wave soldering
Reflow soldering
Etching, marking and cutting
Curing ovens
Powder handling and packaging
High volume chemical handling
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Purex solder fume extractors are specifically designed to prevent personnel from inhaling hazardous solder fumes generated by soldering irons. These systems can cater for cells of up to 50 soldering iron users from one central unit, whilst multiple units can be installed to increase capacity and prolong filter life.
Typical applications: -
Assembly work
Rework & repair stations
Training workshops
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Powerflow™ fume extraction and filtration systems are specifically designed to be integrated with machine production processes that produce hazardous fumes and dust. Purex International engineers are available to advise on the correct combination of pre-filter, main filter and machine required for any specific process, including: -
Wave soldering
Reflow soldering
Etching, marking and cutting
Curing ovens
Powder handling and packaging
High volume chemical handling
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Welding fume filter systems for almost every type of industrial fume extraction problem. Portable, stationary or/and as central system.
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“Wall Mounted Mechanical Filter Units are constructed for the use at fixed welding workingplaces, in welding cabins and training shops. It can be easily mounted to the wall or a pillar or a console. It is constructed with very strong steel sheet and painted with powder paint durable to stroke and scratch. Airflow is suctioned by acrobat arms and reversed into the media as purified with a %99,9 filter efiiciency through of 4 stages filter equipment.
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Mobile cartridge filter with fully-automatic, dust-related deduster via the POWER SPRAY SYSTEM. Comes equipped with a separator and two durable large-surface filter cartridges.
The controls include a post-cleaning function during idle ventilation time. The unit comes supplied with a filter monitor, sealing face lifter, hour-meter, direction display, cable reel and castors with brakes.
Includes cable bearer, 5 m cable and plug.
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Fume extractors: welding fumes, laser fumes... 
