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OMVE DEA range deaerator systems optimize conditions by removing air and gasses, using controlled vacuums and temperatures instead of chemical stripping gases.
The OMVE DEA210 and DE2320 deaerator remove gasses from a broad range of products and were specifically designed for laboratory applications to simulate industrial deaeration processes and gain similar results on R&D or Pilot scale. |
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Process Description
After degassing, the product is preheated in the SIGMA Plate Heat Exchanger and is then fed to the stripping section of a rectifying column.
The fluid flows down the column at a temperature between 43 and 48°C. In counter flow the product contacts rising vapours which bring about the selective separation of the alcohol from the product.
The alcohol free wine/beer is then fed from the bottom of the column into an evaporator. In the evaporater, vapours are produced, which are necessary for the rectification process. These are then redirected into the column. The completely dealcoholised product is pumped out of the plant via a cooler.
The alcohol rich vapours pass from the stripping section to the rectification section where they are concentrated to 75% alcohol.
In the patented Aroma Recovery Unit aroma components are recovered and redirected into the wine/beer. The alcohol rich vapours are condensed, cooled to a low temperature and stored in a tank in the form of industrial alcohol, which is a saleable product, which can be marketed immediately.
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Bussi Elettronica Industriale, has manufactured patented Electronic Demagnetizers since 1969. The high level of specialization and the continuous quest for new solutions guarantee top quality products and service.
Demagnetizing a metal part efficiently, means to contribute to the overall quality of the finished product.
The D-V series demagnetisers are made to demagnetize all metal parts, usually rings and rollers, inside rolling channels. These models consist of an electronic cabinet with support and a demagnetizing coil.
The channel brings them into the coil and when the piece is in the middle of the coil, the unit releases a capacity discharge. The demagnetization coils are designed to be easily adapted to rolling channels.
The performances guaranteed by Bussi demagnetizers®, include: Minimum residual magnetism, Complete reliability, High productivity, Easy Motion with no magnetic impediment, Minimum power consumption, easy Adaptability to client’s production lines and customisation to apply Bussi technology to all demands – www.bussi.it
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Description:
Provided with the base unit are two filler metering systems, one resin metering system, one catalyst metering system, one base-color metering system and a two color contrast injector system. Additional raw material
systems can be supplied as needed.
The base Autocaster Ultra™continuous casting machine also includes:
· Up to 60 lbs/minute matrix production.
· Recipe based matrix control (100 recipes in control panel) with on-the-fly recipe changes and adjustments for resin %,
catalyst %, base-color and matrix output.
· Totalizer for all raw materials (except contrast color).
· Operator calibrated gear pumps for resin, catalyst and base colors.
· Operator calibrated solid-core filler metering augers.
· Filler hoppers with integrated anti-bridging devices.
· Integrated resin heating system.
· Adjustable flow contrast color injectors (up to eight units).
· High efficiency hardened steel machined mixing auger and barrel.
· Modular base-color systems with expandable base-color pump and recirculation.
· Inverter controlled motors for all raw materials (except contrast color). |
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Pressure die-casting is mostly used when it is necessary to include special geometries for joints, integrated spacers, handles and details for assembling, sophisticated containers, heat sinks with circular fins.
Die-cast products can be finished with:
- Polishing;
- Painting;
- Anodization;
- Chromate treatment (transparent and gold).
As for prototypes and/or little series it is possible to use pressure sand die-casting or with lost wax, prior of producing the final steel die. |
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STILL FROM CHARENTE
This device for the distillation of alcohol is built of copper and bronze. Some parts of the still, less important for the quality of the cognac or brandy, can be built in stainless steel for practical reasons (for example, valves, pipes, condenser).
However, copper remains the most efficient metal to manufacture stills. Copper offers the following advantages: it is malleable; good heat conductor; resistant on fire and wine corrosion. It reacts on certain wine components such as the components of sulphide and the fatty-acids, (this property is favourable for the quality of brandy or cognac): and it is a suitable reactions catalyst between the wine components. |
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Our friction feeder can be either vertical or horizontal.
Small machine, easy to move and can be adjusted to all lines. It places various products ranging from 130 g/m² to 4 mm thick.
On a shrink wrapping machine it places flat products vertically at a rate of 150 products /mn depending on the synchronisation and 300 cycles /mn with a brushless motor.
Before a case packer it places coupons or leaflets vertically into a box or onto a step by step conveyor. It can be used for the distribution and counting of envelopes, which may vary in size from 50 mm x 50 mm to A4 size (210x297mm).
The products are taken one by one from the magazine by a friction belt on a horizontal cartoner. It also places neck hangers onto bottles. Neck hangers are taken from a magazine and remain flat after placing. The speed rate can reach 8000 bottles per hour.
Autonomy can be improved by using a horizontal magazine from 800mm to 3000mm long.
Horizontal and vertical feeders are equipped with a photocell to achieve perfect synchronisation.
Our feeders can be combined with laser coding, marking, barcoding and batch counting systems. |
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CUSTOM MADE HIGH-PRESSURE SYSTEMS
Autofrettage equipment
Gas booster systems for airbag industry
Intensifiers for hydroforming
Special valve test equipment
Camshaft production equipment
Bolt tensioning equipment
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Pressure range up to 14,000 bar / 200,000 psi
Laboratory systems
For food conservation and preparation
For pressure shift freezing
Single shot or reciprocating intensifiers
Suitable for one or multiple autoclave systems
Computer controlled
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| The processing plant produces Instant Milk powder starting from raw milk. A standard line includes the following sections: raw milk receiving and cooling, pasteurization and skimming, concentration, spray-drying and agglomeration. Every section of the processing plant complies with the strict hygienic standards and specifications required for the dairy industry and is usually coupled with CIP cleaning systems. Each processing plant is tailor-made and designed to meet specific customer's needs. Besides milk, ICF & Welko Special Plants can supply complete lines for the production of whey, whey-proteins and permeate powder. |
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| The equipment is able to process powders and to form agglomerates with a porous structure so that the final product is able to instantly dissolve and absorb liquid. The application is mainly for the food, drink and dietetic markets were fine powders are use which, without the use of the instatizer, would form lumps that float on the surface of the liquid. The instantizer uses steam in the process ( is a re-wet agglomerator ) and produces a product with better flowability that ensure a repeatable batches for filling and tableting machines. |
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Furfural, an organic solvent, is used in the chemical and petrochemical sector and to produce furfurilic alcohol mainly applied in the resin and plastic production.
The specific process developed by P.E. exploits agricultural residua (such as rice husks, wood, corncobs, etc. .. ) and residual products (from the treatment of sugar cane, palm oil, etc. .. )and permits the furfural production together with the recover of other organic substances, such as acetic acid, formic acid, methanol and ethanol.
By using poor materials (agricultural residua) the following goals are attained:
> to transform a poor product in raw material from which chemical products are obtained
> to solve the disposal of environment polluting residua
> to produce power at low cost |
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" Latex & Compound by P.E. "
Thanks to 30 years activity performed by the Shareholders & the Technical consultants and to the experience achieved on site, P.E. designs, realizes & starts-up Specific Plants for the preparation of
> Latex
> Base Mix
> Compound
to produce Natural Latex Products.
The "Latex & Compound Plants by P.E." allow the optimization of the process to prepare the Latex, the Base Mix, the Compound, the Dispersions and permit the achievement of an high quality for the Final Products, starting from the first processing steps of the Required Raw Materials.
Besides the Specific Sector of the Final Products (Latex, Rubber Thread, Gloves, Catheters, Condoms ...) the "L & C Plants by P.E." can be applied by all the industries that have to prepare "Compound", a critic operation for the Latex Products so far so that it requires a Specific Technology, a Specific Process & Dedicated Machines.
Besides the Supply of Turn-Key Plants, the available products include:
- Latex Storage
- Compound Storage
- Machines for the Dispersion Preparation
- Machines for the Base Mix Preparation
- Machines & Systems for Compound Activation & Maturation
- Carriage Tanks
- Agitators for: Latex, Base Mix, Compound
- Process Utilities
- Plant Utilities
- ...
- any requirement "vital" to the Manufacturing process
As an integration of the above & to the Specific Manufacturing Process (each time designed on Client requirements) it is possible to provide the
> "Control System by Process"
for Process & Automation that leads
- the Automatic Control of the Process
- the Automation of the Production Activities
- the Tele-Assistance |
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" RT Machines by P.E. "
Thanks to 30 years of activity performed by the Shareholders and the Technical consultants and to the experience achieved on site with the start-up of
> 5 Plants
> 14 Production Lines
of Rubber Thread Plants, P.E. can supply the best "Machines for Rubber Thread" such as:
> Spooling Machine
> Packing Machine
> Splitting Machine
> Talcum Machine
Besides the supply of "Extrusion Lines" & "Turn-Key Plants" the above "RT Machines by P.E." can work
> all rubber thread counts from 20 up to 110
> all rubber thread ribbons
The Spooling produces Rubber Thread on Spools, starting from the ribbons manufactured by the plants. Thanks to the "Active System" to regulate the manufacturing parameters and equipped with the electronic control / manufacturing receipts data base, the "Spooling by P.E." are flexible, highly performant and have an high productivity.
The "Packing by P.E." boxes the rubber thread ribbons in carton boxes of chosen dimension and weight.
When combined with the "Splitting by P.E.", you have the "Integrated Splitting by P.E." that all at once allows to:
- produce Special Rubber Thread Ribbons, finished ribbons with a number of threads between 2 and 40 threads per ribbon
- pack these Special Ribbons
These "RT Machines by P.E." can be used by
> the Rubber Thread Industry & in the Rubber Thread Plants
> the Industry that "works & uses" Rubber Thread, each time you need:
- Rubber Thread on Spools
- Special Rubber Thread Ribbons
> the Final Rubber Thread Consuming Markets, each time a Customer needs:
- Rubber Thread on Spools
- Rubber Thread Ribbons with a number of threads between 2 & 40 threads |
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DISA Matchplate
Introduced in late 2000 and pioneered by the Benton Foundry in Pennsylvania, the DISA MATCH combines high-quality moulding with a high-speed throughput of 160 moulds per hour (120 with core setting).
The DISA MATCH addresses the urgent needs of jobbing foundries whose customers are demanding smaller, just-in-time deliveries of high-quality castings at competitive prices.
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Mayonnaise Plant
Silverson has developed a unit for small to medium/pilot scale production of Mayonnaise.
The unit is designed to carry out the entire process, including rapid preparation of premixes, hydration of thickening and stabilising agents and preparation of the final oil-in-water emulsion.
The Silverson Mayonnaise Plant is designed to meet the need for a simple and reliable system which overcomes the problems associated with manual production, providing the repeatability and quality of turnkey plants without the considerable capital expenditure.
The unit is mounted on a stainless steel skid and comprises a specially designed high shear In-Line mixer, control panel, process vessel and all associated pipework and valves. A mobile vessel for oil feed is also included.
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Minerals and Materials Processing (MMP) equipment includes wet drum, rare earth roll, superconducting magnetic, electrostatic, and electrodynamic separators; dry vibrating filters; as well as magnetic flocculators... for filtering iron contaminants, concentrating ores, and recycling wastes.
Separators - Magnetic
Separators - Drum
High Intensity Dry Magnetic Separators
Magnetic Separators - High Gradient
Wet Concentration
Separators - Wet Drum
High Intensity Wet Magnetic Filter
Dry Vibrating Magnetic Filters
Ball Mill Magnetic Separators
Electromagnetic Pulley
Separators - Pulley-type
Separators - Electrostatic
WHIMS Separators
Magnetic Flocculators
Demagnetizing Coils |
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MOTORIZED COILER
ART. OE-VE
Mobile handy cable coiler , CE marked, for coils Ø up to 1000mm. Complete with metercounter for cables Ø up to 60mm, electronically controlled variable speed single or three-phase motor , available for delivery with optional extras on demand to get a best performance.
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Nozzle Oscillation Type Brushless Inslot Winding Machine
CIT-0150-S / CIT-0150-M / CIT-0150-L
High productivity, due to 3-nozzle synchronized winding for 3-phase motor.
Numerically controlled, synchronized 3-nozzle traverse.
Servo-driven for nozzle traverse, stroke change and core indexing. High slot fill is possible.
High speed and minimized sound, due to newly-developed mechanism to reduce vibration.
High accuracy and durability. |
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Simple and Easy Odd-Form Pick & Place Unit
In-Line and Off-line Capable
For 'Standard' Odd Form Components and Special Applications
Maximum Efficiency and Productivity
Minimized Footprint
Cartesian or 4 Axis Scara Robot for Fast and Efficient Placement
Intuitive Operator Interface, Easy Programming
6 Feeder Slots
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FULL AUTOMATIC PANEL BENDER
Restricted to the Japanese market until 2000, the TBZ panel bending machines are now available in the European market. Once again AMADA proves its capability in bending expertise with: automatic tool changer, crowning…e.t.c Furthermore all axes are controlled by servomotors guarantying accuracy and reliability. The programming of TBZ by the windows based AMNC NC is a new approach between men and machine technology.
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The principal machine of this production line adopts speed reducer of hard tooth surface, DC electric machine, Euro DC speed regulator, screen changer of hydraulic system, distributor, moulds of clothes-rack mode, three-roller calendaring machine and tractor of high speed and frequency control, roller let-off of double-position mode and deviation rectifying device. It is capable of producing mono-layer or multi-layer PP/PE co-extrusion plates/sheets. Covering fabric braided and film on the double folds can reinforce the toughness and tensile strength. Should 50% masterbach were added to central layer of this production line, its products are applicable to the external packaging especially for special iron plate, steel plate, etc.
¡¡ Valid width of products: ¡Ü3000mm
¡¡ Thickness of products: 0.3mm-6mm |
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Full automatic power inductor winding system
PIW-1050 / PIW-0450
This machine is high performance winding machine for power inductor coil production.
Supplies the coil from the bowl feeder. Winding, soldering and unloading to tape are conducted automatically.
This model is suitable for single spec mass-production.
Vertical index adopted for less space.
Lead free solder is available.
Power Inductor Winding Machine
Model : PIW-0150
This machine is a high performance winding machine for power inductor coil production.
Suitable for multi-spec & small-lot production. Core loading method is selectable from manual loading or bowl feeding depending on the output.
Welding is conducted during winding to shorten the cycle time.
Machine is designed for minimized floor space and less heavy weight.
Pre wire fixing is made by thermal compression bonding. |
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The process is based on the patented and well-proven MinoxTM process. The process has been in use for offshore applications since 1991 and has now been introduced to the conventional industry with low capacity units.
The MinoxTM process gives small, compact and economical systems, also for this application. The most common industrial application for the conventional industry is Deoxygenation of water in cooling circuits, district heat plants etc. |
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Other manufacturing machines 
