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• Hydraulic control unit complete with oil.
• Fixed support table
• Foot pedal
• Automatic punch lubrication
• Hydraulic stripper
• Device for machines’ movement “Y” axis controlled by CNC
• Special working table with inlet “0” passing references, manually adjustable
• “X” Axis controlled by CNC composed by a standard module of 3000 mm
• Positioning axis accuracy +/-0.1 mm on 500 mm stroke
• Max “X” axe speed movement 12m/1’
• Max “Y axe speed movement 5m/1’
• Quick locking mechanical clamp with “0” reference and useful opening of 250 mm.
• Outlet idle roller track (2000 mm module) with “0” references manually adjustable.
• Protections
• CE certificate of conformity
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COMPLETE PLATE PROCESSING MACHINE HIGH SPEED DRILLING AND MILLING
The Fabricator XRP is a complete plate processing system combining the very best cutting, marking, drilling and milling technologies. The sub-axes drilling capability provides the drillhead with a range of movement independent of the main machine X & Y axes, creating a 250mmx250mm clamped work envelope for continuous, uninterrupted machining. The XRP is currently operational in Australia and the U.S.A. producing complex parts, straight off the table, in one set-up.
TECHNICAL DATA
Profiling speed: to 20m/min
Max spindle speed: 6000rpm
Rapid traverse: to 50m/min
Spindle torque: 210.1Nm @ 1000rpm
Max drilling power: 27kW (36hp) @ 60% duty, 30kW (40hp) for 30 min
Accuracy: ± 0.15mm
Maximum drill: 65mm
Repeatability: ± 0.1mm
Max tool diameter: 75mm all pockets full, 130mm alternate pocket empty
Cutting widths: 2m to 5m
Cutting length: 3m to 50m
Max clamping thrust: 12000N
Material thickness: 6mm – 140mm
Spindle taper: BT40
Max drilling power: 27kW (36hp) @ 60% duty cycle
Coolant system: High pressure through spindle, external coolant & plate wash
Milling capacity: up to 350mmØ while clamped
Drive system: Twin side drive Helical rack & twin pinion, backlash free gear box
Components: Hypertherm HyDefinition plasma up to 400 amp, 5-axis bevel head, oxy-fuel systems, marking systems, BT40 spindle taper with 40 tool changer, raise/lower water table and touch screen controller. All Siemens servos and drives.
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TWIN is a punching line with hydraulic units, two opposing heads and adjustable stroke. TWIN punches tubes up to 9000 mm.
Its ring structure avoids flexures, achieving a high accuracy and granting a long life of the tooling.
TWIN grants a growth in production by the high punching speed, the very fast feeder and the quick lock tooling. It can punch blind and through holes on two pipes at the same time; it can also work with a single head and punch both the edges of the tubes.
If needed, TWIN can be equipped with an automatic loading and unloading bar magazine with manipulators and pneumatic or mechanical ejection of the scraps.
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Ever since their debut in the mid '80's, these machines have generated particular interest. A well-deserved success for the company which has invested considerable resources in the development and realisation of a hydraulic notching machine, which is user-friendly yet sophisticated in its technical conception.
The heart and essence of these machines lies in the blade group. It is not by chance that the company has decided to protect its invention by patenting the self-adjusting blade system, fruit of a long design study aimed at offering a completely innovative and sought-after product
With its line consisting of twelve models, the company has demonstrated its willingness to provide a solution to any specific market request.
As well as offering fixed and variable angle models, the Simasv notching machines are also available with punch heads, variable blade lengths (between 220 and 250 mm) and a cutting capacity of thicknesses up to 10 mm.
The adjustment of the blade opening in variable angle models varies from 30° to 140°, going up to 180° in the patented AV180 model. or 1100 mm.
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CNC Turret Punching Machine
For higher volume production, many sheet metal processes can be carried out on a CNC machine for lower cost and higher repeatability.
With CNC turret punching, the material is automatically fed into the CNC turret punching machine and positioned very accurately under the punch. The CNC turret punch can be loaded with an array of different tools which are changed automatically by the tool changer. The CNC turret punching machine is programmed to very quickly perform all the punching operations on the work piece including creating cut outs, holes, slots, ventilation grilles and louvers.
PLEASE WRITE ALL ENQUIRIES ONLY IN ENGLISH!
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It is a hydraulic punching unit simplified with a robust closed-ring formed structure in steel. This machine can punch tubular, profiles and flat bars of medium thickness.
It can punch up to a diameter of 50 mm and it can make blind and through punches.
The stroke of the punch is adjustable up to 90 mm. It is furnished with quick coupling punches.
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The modular is a new punching line, for tubes and metal profiles, with numerical control. This machine has the opportunity to assemble from one up to four hydraulic heads and punch holders. Furthermore, it can be furnished with a main feeder and an optional opposing feeder, which permits the punching of the tubes on the basis of the programs, which are stored in the programmer up to the ends of the bars. The machine has a closed ring structure and this guarantees a great duration of the punches and of the dies.
The set up of the tools allows the quick coupling of the equipment itself.
This punching line has been studied and designed using simple, economical and functional solution in every single particular. What surprises the most is, other than the high accuracy of work, the great trade off between quality and prices.
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RPP series manufactured by ERMAKSAN s proved quality and experience on production of sheet metal workbenches is being presented to the utility of our clients open to technology and continual innovation. Strong mono block rigid C type body built up by stress relieved welded steel construction has high acceleration axes and designed to allow sheet loading from 3 sides economically and the operation to be watched easily. Sheet processing can be done multi-directional and flexible until 6 mm thickness on ERMAK Punch Press. Hydraulic, electronic, electric and mechanic components that are respected with its high quality worldwide have been used on the machine. In addition to its superior features and strong rigid body, main goal of ERMAK RPP series is high productivity and flexibility by means of angular moving Tl, 12 top and bottom tool axes working synchronized with X, Y, C machine axes.
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We can offer a full range of CNC Punching Machines, from low-cost single head machines to fully indexable turret punching machines.
All of the HACO punching machines realize the shortest production times with a minimum number of tools, due to the high-speed hydraulic punching heads (up to 1,500 hits/minute) and the use of Multitools and/or rotation of all tools.
All of our hydraulic punching heads are in-house developments with fully CNC controlled stroke and speed.
We can offer a full range of CNC Punching Machines, from low-cost single head machines to fully indexable turret punching machines.
All of the HACO punching machines realize the shortest production times with a minimum number of tools, due to the high-speed hydraulic punching heads (up to 1,500 hits/minute) and the use of Multitools and/or rotation of all tools.
All of our hydraulic punching heads are in-house developments with fully CNC controlled stroke and speed.
In case of a turret punching machine, the turret can have up to 30 tool stations, all indexable ! The use of MultiTools increases the flexibility of the machine even more.
For tighter budgets, HACO offers a range of CNC high-speed single head machines with hit rates of 200 or 600 hpm, and manual or semi-automatic tool change. Productivity guaranteed ! Their price/quality ratio turns your investment into profits in no time;
To increase productivity, we can offer loading/unlading systems for sheets up to sizes of 3000 x 1500 mm and 6 mm thickness.
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This punching machine by Dalcos works starting from the coil or from pre-cut strips.
In this way we can be very productive (coils) or very flexible (blanks).
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The Simasv punching machines, brought into production in the mid '90's, deserve a special mention, not only because as a category they set themselves at the highest level of the machines offered by the company, but also because some of their specific characteristics render them different and unique with respect to the already well-known punching machines of the same class.
The Simasv punching machines - we could say - "use their head" to beat their competitors on the market. In effect, they are the only models equipped with the innovative "frontal head opening", especially designed to greatly reduce the time necessary for loading tools.
Subject of a SIMASV PATENT, it is thanks to this technological innovation that the well-known and irritating problem of cartridge jamming found in all punching machines of the same class on the market has been definitively eliminated.
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COMPLETE PLATE PROCESSING MACHINE HIGH SPEED DRILLING AND MILLING
The Fabricator XRP is a complete plate processing system combining the very best cutting, marking, drilling and milling technologies. The sub-axes drilling capability provides the drillhead with a range of movement independent of the main machine X & Y axes, creating a 250mmx250mm clamped work envelope for continuous, uninterrupted machining. The XRP is currently operational in Australia and the U.S.A. producing complex parts, straight off the table, in one set-up.
TECHNICAL DATA
Profiling speed: to 20m/min
Max spindle speed: 6000rpm
Rapid traverse: to 50m/min
Spindle torque: 210.1Nm @ 1000rpm
Max drilling power: 27kW (36hp) @ 60% duty, 30kW (40hp) for 30 min
Accuracy: ± 0.15mm
Maximum drill: 65mm
Repeatability: ± 0.1mm
Max tool diameter: 75mm all pockets full, 130mm alternate pocket empty
Cutting widths: 2m to 5m
Cutting length: 3m to 50m
Max clamping thrust: 12000N
Material thickness: 6mm – 140mm
Spindle taper: BT40
Max drilling power: 27kW (36hp) @ 60% duty cycle
Coolant system: High pressure through spindle, external coolant & plate wash
Milling capacity: up to 350mmØ while clamped
Drive system: Twin side drive Helical rack & twin pinion, backlash free gear box
Components: Hypertherm HyDefinition plasma up to 400 amp, 5-axis bevel head, oxy-fuel systems, marking systems, BT40 spindle taper with 40 tool changer, raise/lower water table and touch screen controller. All Siemens servos and drives.
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TECNOPUNCH
Features
- C shape machine frame welded and normalized
- Maximum punching capacity of 37 Ton.
- Maximum thickness for sheet metal Mild Steel 8mm
- Semi automatic punching head with fixed head
- Manual tool's change
- Hydraulic blocking of the tool
- Working range from 810x1550 mm to 1000x1550 mm
- Automatic repositioning of the sheet metal
- Automatic or manual Mutitool
- Automatic system for the threading of the punch just holed - FILMATIC
- Numeric control controlled by GE - FANUC
- FANUC TOUCH SCREEN
- Store for tool holders with 8 seat
- Teleassistance
- Graphic software TECNOCAM CN4 for easy schedule
- JETCAM high level performance software CAD/CAM for office
- Minimal electricity consumption
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MAIN FEATURES
- C type frame, strength-tested and analysed in finiteelement analysis(FEA).
- Welded frame and components are normalized by heat treatment.
- Hydraulic punching head with indexable multi tool system that gives 360' rotation possibility in increments of 0.01' , which eliminates setting time and tooling costs.
- High capacity AC servo drive motors on all axes providing increased travel speeds.
- Communication between CNC and axis motors is maintained through fiber optic sercos bus line resulting 16Mb data transfer rate and 1 ms cycle time.
- Possibility to use forming tools
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SEMIPAXY
It consists on a table equipped with programmable controlled stops.
Manual positioning limitations can be easily solved with SEMI PAXY, saving time and ensuring accuracy of positioning.
This equipment can be either factory mounted or retrofitted on any HYDRACROP or PUMA machine with at least 500 mm throat
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Mechanical and hydraulic CNC turret punch presses incorporate press drive, table positioning and turret design advancements for high productivity and reliable operation. Their heavy-duty, stress-relieved, continuous weld frame design provides added stability and less vibration for better accuracy and durability. These machines produce a finished part accuracy of ±0,10 mm (.004") with a repeatability of ±0,05 mm (.002").
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FULL FEATURED 20 / 30 TON CNC TURRET PUNCH PRESSES
Ideal for high demand punching applications
Full featured, robust machines
High performance 20 or 30 metric ton hydraulic systems
Large, flexible 48-station and 34-station thick turret configurations
Up to four 88,9 mm (3.5") auto-index stations (three standard)
6,4 mm (0.250”) maximum material thickness
Optional 114.3 mm (4.5") station on 30 ton series
25 mm (0.984”) feed clearance maximizes forming capabilities
Fast die change system
'Indexable' Multi-Tool capability (LVD Patent)
Fully programmable ram system featuring Forming & Quiet Punch cycles
'Wheel' and 'Tapping' tool compatible
Smart Stroke® automatic stroke optimisation
3 standard programmable and relocatable work clamps
Smart Clamp® automatic punch dead zone optimisation
450 x 500 mm work chute
Powerful Fanuc GE 180iP “User Friendly” Windows®PC based control with network capability
Key options:
ABS automatic tool lubrication
Combination brush / ball table
Autoload load/unload system
Pick-Sort robotic material handling system
CADMAN-P 3D offline software
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ERMAKSAN's CPP ( COMBINED PLASMA PUNCH PRESS ) series proven quality and experience in production of sheet metal workbenches is being presented to the utility of our clients open to technology and continuous innovation. Strong mono block rigid C type body built up by welded steel and stress removed high acceleration axes designed to allow sheet loading from 3 sides economically lets the operation to be watched easily. The combination of HiFocus sensitive plasma cutting and hydraulic punching on a strong body. The moving sheet on X Y axes on a stainless with roller balls type table by clamps can be cut as sensitive as required contour by servo motorized automatic height adjusted torch at plasma unit after being processed by perforating and/or forming operations at punch unit. It realizes cutting and perforating processes at high speed and accuracy, and has the capability aimed at mass production. An alternative cutting process in comparison to other high cost cuttings. Furthermore the production period will be shortened on these kind combined workbenches because the worksheet will not be taken apart and transferred to different workbenches.
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MULTIPUNCH
High precision punching, nibbling and forming in one economical, yet heavy duty machine with a high speed automatic tool changer, Boschert rounds out its range of CNC punching machine with the new MULTIPUNCH 1250 x 2000.
Many customers have approached Boschert requesting complete processing of sheets without human intervention. The solution is the introduction of the Automatic Tool Changer consisting of 8 stations using the proven Trumpf tooling system. With the ATC is standard, stepless rotation of all tools including Revotool, Boschert's multi-tool solution. These features provide up to 64 fully indexable tool sets, more than enough for most applications. In addition, it possible to pre-adjust tooling for differing sheet thicknesses, thus eliminating set-up time for recurring jobs. Boschert has built on its extensive experience with over 3,000 punching machines installed around the world. With the addition of the new Automatic Tool Changer machine, the Multipunch, Boschert's offerings provide sheet metal work solutions to the most important requirements: Precise punching, nibbling and forming on one machine.
The maximum sheet size is 1250mm x 2500mm (4' x 8') with maximum sheet thickness of 4mm in stainless steel, 6mm in mild steel or 8mm in aluminium. Due the flexible clamping system, sheets of any size within the capacity of the machine can be clamped and processed quickly and easily. Automatic, precise sheet repositioning, guaranteed by two hold down arms, allows the working of the complete sheet, eliminating waste around the clamps.
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MAXIMUM PRODUCTIVITY WITH MINIMUM ENERGY
EM 30 Tons series achieves ultra high-speed,reduction in power consumption by a large margin and low maintenance operation. They offers cutting-edge machines wich employ the patended technology " AC Direct Twin Drive".Thes machines combine the best features of mechanical and hydraulic models with much higher performance. EM's are also equipped with features to support environmental conversation such as energy saving, oil-free operation and low noise.
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X5 – Solid Punching Technology by FINN-POWER
FINN-POWER X series machines are the affordable way to have a real FINN-POWER.
The background of FINN-POWER's new X5 turret punch press is pioneering experience in hydraulic punching since 1983. Featuring modern industrial design, it continues our modular engineering tradition, where the basic package is already full of features and some options can be equipped now or later through retrofits.
Reliable and productive punching capacity
The X5 is compact and easy to install. Its rigid ”O” frame ensures optimum tool alignment when nibbling or punching with high force.
The hydraulic punch stroke is digitally controlled. It allows different punch modes, stepless punch speed and position programming.Working area is 1,250 mm x 2,500 mm without repositioning.
The turret has a total of 20 tool stations. Seventeen (17) tool holders have been specified, and three (3) are free for customer selection. Index or Multi-Tools® can be chosen. The turret has 29 tools as standard, and the number can be expanded by adding Multi-Tool® stations.
Nibbling speeds up to 600 hpm are available; index rotation speed is 133 rpm max. Maximum sheet thickness is 8 mm and sheet weight 200 kg. Two sheet clamps with central locking are standard.
The machine tables are equipped with brush top. Sheet loading is easy due to two optimally placed gauge pins and a moving table which can be locked to five different positions.
The precision of the X5 meets FINN-POWER's stringent LKP 7100 factory standard.
These features make the FINN-POWER X5 a safe and highly productive machine tool for flexible sheet metal working.
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High precision punching, nibbling and forming in one economical, yet heavy duty machine with a high speed automatic tool changer, Boschert rounds out its range of CNC punching machine with the new MULTIPUNCH 1250 x 2000.
Many customers have approached Boschert requesting complete processing of sheets without human intervention. The solution is the introduction of the Automatic Tool Changer consisting of 8 stations using the proven Trumpf tooling system. With the ATC is standard, stepless rotation of all tools including Revotool, Boschert's multi-tool solution. These features provide up to 64 fully indexable tool sets, more than enough for most applications. In addition, it possible to pre-adjust tooling for differing sheet thicknesses, thus eliminating set-up time for recurring jobs. Boschert has built on its extensive experience with over 3,000 punching machines installed around the world. With the addition of the new Automatic Tool Changer machine, the Multipunch, Boschert's offerings provide sheet metal work solutions to the most important requirements: Precise punching, nibbling and forming on one machine.
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The TIPO B machines are designed to comply with the different requirements when automatically processing in one cycle large plates and medium/high thicknesses, ensuring high quality, precision, productivity and flexibility. These lines are flexible CNC centers capable of complying with the requirements of both traditional steel fabricators and all types of industry requiring flat components in steel for their particular needs. Besides punching and plasma cutting units, daisy wheel marking unit, drilling/milling head, automatic tool changer , oxy-cutting unit and automatic unloading devices are also available. The plate positioning is granted by two carriages with pincher assuring high precision even when heavy plates are processed.
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PG Marking, punching and drilling machine for plates and gussets
PG range: PG 83 PG 83 P PG 116 PG 116 S PG 116 P PG 2000
Simple, inexpensive and fast machines
The machines from the PG range are powerful and fast, while combining at the same time operations such as marking, punching, drilling, pop marking, deburring and tapping for working on large-size plates and gussets (up to 2000 x 1000 x 40 mm).
The layout of the clamps inside the machine gooseneck frees the working space and makes handling of parts to machine easy.
Easy programming and use thanks to the computer-assisted manufacturing softwares and the numeric control system.
The machines in the PG range are inexpensive and fast, and satisfy most requirements in a structural steel workshop. The layout of the clamps gives the operator space and safety, important factors ensuring high productivity.
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This is the most modern, rapid and flexible CNC line to punch plates. Its main features are: low-cost; easy installation; reduced dimensions; easy programming; flexibility for small/medium size pieces. Besides the multi-tool punching station, a marking tool and a drilling head are also available. The plate positioning is granted by a two-pincher coordinate table assuring high precision while processing.
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FineMarker is the professional plasma system for marking, notching and punching. With the continuously variable marking current in the range between 4 and 25 ampere plates and profiles can be marked durably or temporarily. A water-cooled plasma torch ensures a long lifetime of consumables. Materials: mild steel, stainless steel, coated plates, even with oily or wet surface.
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FineMarker is the professional plasma system for marking, notching and punching. With the continuously variable marking current in the range between 4 and 25 ampere plates and profiles can be marked durably or temporarily. A water-cooled plasma torch ensures a long lifetime of consumables. Materials: mild steel, stainless steel, coated plates, even with oily or wet surface.
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