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PLANET K30
5-axis CNC machining centre with mobile gantry, designed for milling, drilling, threadcutting and slotting operations on bars or workpieces made of aluminium, PVC, light alloys in general and steel, with section up to 400 x 400 mm. Behind the column there is provision (optional) for installing a cutting
unit with blade dia. 550 mm, serving for making the separation cuts directly on the unmachined bar. The high power (30 kW SI) electro-spindle with HSK63A toolholder, allows performing the various machining operations including heavy duty ones. The 16-place rotary disc tool magazine (N/C axis) can also contain angle machining heads for machining on the bottom face. A blade tool dia. 600 mm is seated in a special extra place. The machine can be used in double mode for minimizing machine downtimes during workpiece loading/unloading. It is also
possible to machine workpieces having different codes and machining operations between the two work areas.
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U5 Universal Machining Centers
Versatile, fast, precise, powerful and competitively priced.
Fully flexible and able to be configured to specific customer needs, the U5 is available in both bridge-type and rail-type configurations with a choice of process-matching spindle heads, the U5 is ideal for manufacturing a variety of materials in the aerospace, off-road, die/mold, packaging, power generation, and job shop industries. Rugged enough to support parts up to 20,000 pounds, the U5 can be configured for heavy equipment applications requiring high horsepower cuts. High-speed, 5-axis contouring can be achieved for aluminum aerospace applications.
For added performance and flexibility on the U5, automatic tool changer, chip conveyor, and enclosure options are also available.
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The Profile Machining Center PBZ LC
Modular designed the HSC centre fits your individual needs. Delivered as 4 or 5 axis centre you can reduce your production costs thanks to the two working zones allowing set up and machining at the same time.
The flexible clamping system from Handtmann allows nearly all profiles to be clamped. The moving portal, equipped with rack and pinion drives and guided on both sides achieves the accuracy required in the automotive or aerospace industry.
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The Profile Machining Center PBZ HD
Experience high performance !
Worldwide unique is the PBZ® HD from Handtmann. Developed together with international aerospace companies the HPC centre allows machining of solid materials.
Machining rates of up to 98% can be achieved. To ensure quality and precision a new designed clamping system has been integrated. Without additional fixtures you are able to machine your profiles. Thermal compensation and strong clamping forces can cope with difficult materials and long parts.
Be impressed by the possibilities of the Handtmann PBZ® HD
Technical details
- spindle capacity in S1 up to 70 kW
- travel speeds up to 70m/min
- for plastics, composite, aluminium, steel and titanium
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The Profile Machining Center PBZ NT
Nobody can tell you what machining tasks the future will bring to you but with the PBZ NT from Handtmann you are prepared. Experience the flexibility of a top class profiler.
Profile lengths up to 984 inch and the highly flexible clamping system are setting the benchmark for the market. Complete machining from the bar stock on all 6 sides as well the high accuracy go without saying.
Do not limit your possibilities with a just normal machining centre. Get flexibility and productivity for today and future tasks with a Handtmann PBZ NT.
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The BF line features a full 5 axis milling head duly designed for profiling jobs in hard materials (steel, inconel, titanium, etc).
Table surface mm from 2.000 x 800 up to 4.000 x 2.000
Max load admitted Kg 20.000
Longitudinal travel (step 500 mm) mm 1.600 - 4.000
Cross travel (Y axis - step 200 mm) mm 800 - 2.000
Vertical travel (Z axis) mm 800 - 1.200
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As the leading manufacturer of machines for processing aluminium and PVC profiles, we supply matured solutions for different applications.
You have profile - we will work on it !
Further profile machining centres, for the processing of aluminium profiles as well as for the processing of PVC profiles cover our product range.
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The MGP 150 and 300 are high speed profile machining centers designed to first serve the aerospace industry.
In order to offer a broader range of solutions, Fives Cinetic has developed a new machine tools to handle the most sophisticated machining operations and especially the medium cross sections, the MGP 150.
MGP 150
Developed for medium cross sections
Simplified programming and higher feed rate
Handles the most sophisticated machining operations, without restrictions or delay
The latest technologies to answer today’s and future needs
A Modular concept, key to achieving efficiency and profitability
MGP 300
Simplified programming and higher feedrate
Handles the most sophisticated machining operations, without restrictions or delay
The latest technologies to answer today’s and future needs
Infinite profile length machining process
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TK 428 - 3-axis CNC vertical machining center.
Structure robustness and high stability of all components of this machining center allow the TK 428 model to be used not only to perform machining operations on light alloys and similar materials but also on materials that require higher performances (i.e. steel, iron, etc.). The peculiarities of the machine assure an excellent superficial finishing and a better machining accuracy.
This machining center is designed for drilling and conventional milling processes and also for copy-milling operations on aluminum extruded profiles and other materials, including steel profiles up to 10 mm thick, steel reinforced PVC, and various other plastics or wood.
Standard versions are available in 3 machining lengths: 3500, 6500 and 8000 mm. Upon request the machining center can be manufactured in different lengths in order to meet the special needs of each customer.
Over the years TEKNA has produced various versions of the TK 428 model customizing it in order to machine composite and sectional panels. TEKNA has designed several systems for clamping, for automatic loading/unloading processes, for the moving of profiles as well as dust suction systems.
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The PVCFLEX 8001 is digitized in all its movements, offering full automation for the loading of UPVC profiles of up to 6.5 meters in lenght, followed
by cutting and machining, as well as the identification and evacuation of finished parts, at rates of 70 to 100 frames per day. Thanks to their modular design, PVCFLEX centers can also machine several ranges, brands or types of frames, e.g. : sliding and push types.
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The structure is made of a machine bed with a sliding carriage in its rear section. Both are in electrowelded steel duly stabilized after each work phase to ensure that there is no interior tension; they are sized to guarantee stability and precision during machining operations.
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COMET T4
CNC machining centre with 4 controlled axes. It can be configured with motor-driven vices acting independently or positioned along the X axis and is designed for machining operations on bars or workpieces made of aluminium, PVC, light alloys in general or steel. It can handle bars up to 4 m long. The 4th axis allows the electrospindle to be controlled by the N/C continuously in the range 0° to 180° for machining on the profile contour. It is provided with an 8-place tool magazine on board the X axis slide, capable of containing 2 angle machining heads and a side milling cutter, for machining on the 5 faces of the workpiece. It also has a traversing work table which allows easier workpiece loading/unloading and increasing the machinable section considerably.
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The structure is made of a base with a sliding upright in its rear section. Both are in electrowelded steel duly stabilised after each work phase to ensure that there is no interior tension; they are sized to guarantee stability and precision during machining operations.
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-Storage/Sawing Systems with combined cantilever arm and cassette storage. Operating gantry crane fully automatically transports individual bars to an integrated CNC-saw and restores remnants automatically.
-The inventory control computer keeps quantities automatically up to date, therefore highest possible reliability and minimum idle times due to perfectly coordinated individual components.
-A sawing center replaces as many as 3 to 7 stand-alone saws
-Material weight up to 2,5 tons/individual bar
-Diameter of bars: 20 - 320 mm
-Fully automatic handling of bars with a length of 0,45 - 12 m
-Integrated KASTO-Band or Circulars Saws, optional with carbide blades
-Short chip-to-chip time when changing bars
-Duo-systems combine cantilever arm and cassette storage
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DUBUS is recognized as one of the leaders for the design and manufacturing of cuting and machining centers for the aluminium industry. Innovation and many technical breakthroughs have contribuuted to the production of high performance and reliable centers combining machining precision with production flexibility.
Derived from the ALUFLEX 8001 concept, but for higher production rates, the ALUFLEX 9001 offers the same standard of performance, strength and flexibility. Profiles of a maximum length of 7.5 meters are transferred automatically from the 10 to 20 bar loader to the bar feeder n°1 and inserted into the machining unit fitted with 8 to 10 electrospindles running at 24,000 rpm. Machining operations carried out on all 4 faces. The complete profiles are then conveyed to the bar feeder n°2 and put into the sawing group to make straight cuts, miter cuts or angular cuts. In order to balance machining time with respect to sawing time, it is possible to incorporate into the cutting unit a further 1 to 3 additional drilling units, thus obtaining optimum rates. Each machining center allows the ejection of pieces either direcly to the operator or, using a 2-axes robot, for unloading and automatic classification.
The ALUFLEX centers allow the machining of several ranges, brands or types of frames, for example slidings or windows with 2 openings inward/outward.
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Benefiting from a long experoence in aluminium or light metal profiles machining, the CND 2000 S is especially adapted for machining operations on 3 faces. Its modular equipment is numerically controlled by a NUM controlling system.
The clamping principle allows to set in reference the workpieces on Y and Z axes. Associated with the movable length stop on the X axis, it assures double station operations and anticollision control thanks to DUBUS software.
The machining spindle fitted on the 4th numerical positioning axis offers all possibilities of drilling, milling and screwing on curved or complex shape profiles. The high capacities of this electrospindle allow to optain important machining power ( betwenn 5 and 12 kW ), while maintaining an extremely high rigidity of the whole machine. The tool changer on the gantry provides this equipment with very large production flexibility.
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HyperMach™ Vertical Series High-rail Linear Motor Profilers
HyperMach™ is a family of affordable and reliable advanced technology machines from the leading supplier to the world’s aircraft producers. These high-performance machines provide a flexible solution for tier aerospace suppliers to meet the demands of next-generation aircraft parts. In particular HyperMach™ Vertical Series delivers unmatched performance in processing large aluminum structural components including ribs, bulkheads, plate, frames, stringers and spars.
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Titan is the new machining centre with 5 controlled axes made by FOM INDUSTRIE for processing aluminium/steel/stainless steel extrusions for use in a wide range of applications in the industrial sphere but also for complex projects in the door and window frame making sector. By taking advantage of the machine bed modular structure, profiles of up to 35.000 mm in length and sections of 500x400 mm can be processed.
• It is equipped with an HSK E50 24-station tool magazine (30 stations - optional).
• Dedicated magazines can accommodate a 450 mm diameter blade for cutting operations.
• Possibility of machining the underside of the profile using an angular head.
• Touch probe cycle
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V-CUT
CNC cutting centre with 3 controlled axes, designed for cutting profiles made of
aluminium, PVC, light alloys in general. V-Cut loads the extruded section and cuts it, then unloads the finished part all in fully automatic mode without need for operator
attendance.
The powerful and versatile software can handle predefined cutting lists, optimizing them to minimize wastage. The cutting head allows cutting at +/- 22°30' and intermediate angles.
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The TK 804/3 model features an automatic machining and cutting system for aluminum profiles and it is designed to minimize the manual intervention of the operator during the machining cycle, allowing the operator only to load/unload profiles.
The machine comprises a multi-spindle combined unit, complete with 3 controlled axes, where it is possible to install a maximum of 8 electric-spindles to perform milling, drilling and tapping operations on 4 sides of the profiles before they are cut.
The machining line comprises:
In-sequence loader
Loading table with a 3 axis CNC pusher
Labeling machine (optional)
Multi-spindle combined unit
Cutting unit
Conveyor belt
Unloading table
Thanks to the versatility of its components the TK 804/3 model can meet the manufacturing needs of every customer: profiles loading/unloading systems, clamping, handling and machining can be customized according to the characteristics of the workpieces, to the working cycles and to the type of machining to be performed.
The high automation of the TK 804/3 model significantly reduces machining times while improving the production process.needs of each customer.
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Fom INDUSTRIE Product Development department can create complete cutting and machining lines based on the customers’ specific technical needs and highly customized on their exclusive production requirements. The latest technology is employed to produce complete automated implants. FOM automated implants have numerous applications in many different areas including transport, urban architecture, building and in the production of windows and doors.
The standard configuration of the cutting and working line is an automatic system made of 5 different working units.
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Derived from the PVCFLEX 8001 concept, but for higher production rates such as 120 to 160 frames per day, the PVCFLEX 9001 offers the same standard of performance, strength and flexibility.
Profiles of a maximum length of 6.5 meters are transferred automatically from the 10 to 20 bar loader to the bar feeder n°1 and inserted into the machining system comprising 16 electrospindles running at 24,000 rpm.
All the machining of bolt cases, handle recesses, drains, decompression and ventilation fittings, etc., is carried out on all 4 faces. The complete profiles are then conveyed to bar feed n°2 and inserted into the sawing unit to make straight cuts, mitre cuts, V cuts and points.
To balance machining time with respect to sawing time, it is possible to incorporate into the cutting center between 2 and 3 additional machining units, thus obtaining optimum rates. Each machining center is also capable of feeding parts either directly to the operator or, using a 2-axes robot, for unloading and automatic classification.
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