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Equipped with the most modern of drive and control engineering, the HAMUEL portal milling machines make it possible to maximise productivity and enable the greatest possible flexibility in processing of:
- steel
- cast materials
- fine zinc alloys such as ZAMAK, KIRKSITE etc.
- aluminium
- brass alloys
- plastics such as UREOL etc.
- wood
These machines are mainly used:
- aerospace industry
- automotive industry
- model and mould making industry
- mechanical engineering industry
- tool-making industry
- contract production
Machine specifications:
The specification depend exclusively on the customer's requirements, the machining centres in GANTRY design are availble for large parts or finished body shells. The working travel X is variable according to the customers's needs.
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The strenghts :
* Rigid steel welded structure for
intensive machining
* Feed rate up to 12m/min (servo-brushless version).
* A wide and versatil range of 8 different sizes
* Z 350 option for 3D jobs
* Very rapid return on investment
* Quality and performances adapted to serial production
* Ease of use, like all Charlyrobot’s machines.
* Compliant with EC rules and safety directives
The charlyPRO range offers 8 differents machine sizes with a large choice of High Frequency spindles. All models are avalaible with servo-brushless motorisation and can be equiped with many professional options like vacuum table or automatic pneumatic chip suction system. The charlyPRO gives you the best value for money in its market segment. It allows you to start with cnc machining with the safety, efficiency and quality of a serial production equipment.
charlyPRO becomes the reference equipment for soft materials and soft metals applications such as engraving, sign and display making, modeling and cutting works.
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Electronic :
- Charlyrobot CNR3 micro-step digital control.
- 3 to 5 interpolated electronic axes.
- Communication: serial RS232
- Power supply 240 volts or option 110 volts single phase + earth
- Installed power: 2KW with HF spindle 1.1 KW.
Drive :
- Stepped motor, micro-step management.
- Ball screw diameter 12 mm with a thread of 5 mm on X, Y and Z.
- Guides by prismatic rails with ball recirculation shoes on X and Y.
- Protection of axes by lip seals on X, Y and Z.
- Greaser on guide shoe and drive ball screw bushing.
Options :
- Microlubrification
- Floating suction sensor in Z, for 2D application only.
- Standard 600 W spindle with speed converter by mecanical potentiometer on the spindle. Rotation of 8000 to 24000 rpm. Maximum tightening diameter of 8 mm.
- High frequency spindle 1.1 KW without tool changer with electronic frequency converter controlled by potentiometer on the front panel. Rotation of 6000 to 24000 rpm, EX20 collet with maximum tightening diameter of 13 mm.
- 4th axis (brushless).
- Bushless servo motors with CNR3 digital control, 3 axes extensible to 5.
- Vaccum table.
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Electronic :
- Charlyrobot CNR3 micro-step digital control.
- 3 to 5 interpolated electronic axes.
- Communication: serial RS232
- Power supply 240 volts or option 110 volts single phase + earth
- Installed power: 2KW with HF spindle 1.1 KW.
Drive :
- Stepped motor, micro-step management.
- Ball screw diameter 12 mm with a thread of 5 mm on X, Y and Z.
- Guides by prismatic rails with ball recirculation shoes on X and Y.
- Protection of axes by lip seals on X, Y and Z.
- Greaser on guide shoe and drive ball screw bushing.
Options :
- Microlubrification
- Floating suction sensor in Z, for 2D application only.
- Standard 600 W spindle with speed converter by mecanical potentiometer on the spindle. Rotation of 8000 to 24000 rpm. Maximum tightening diameter of 8 mm.
- High frequency spindle 1.1 KW without tool changer with electronic frequency converter controlled by potentiometer on the front panel. Rotation of 6000 to 24000 rpm, EX20 collet with maximum tightening diameter of 13 mm.
Safety :
- Integral cover with 180° vision, very bright.
- Compliant with the European Directive "machine n° 98/37/CE".
- "Punch button" type emergency stop.
- Cover opening detection.
- Electromagnetic cover locking, controlled by the spindle.
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DATRON M75
Affordable CNC milling machine M75
With a footprint of only 1,300 mm x 1,300 mm, this compact machine is equipped with a traverse path of 520 mm x 650 mm x 240 mm. The massive granite structure allows for dynamic CNC processing with high surface quality. Equipped with a robust 1.2 kW HF-spindle and a 10-fold tool changer allows precise milling at low cost.
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Work table 880 x 360mm (34.4” x 14.2”)
Table T-slots (WxN) 18mm (0.71”) × 3
Table load max 410kgs (900lbs)
X axis travel 660mm (26”)
Y axis travel 410mm (16.1”)
Z axis travel 510mm (20.1”)
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Work table 254x1270mm (10x50”)
Table T-slots (WxN) 16mm (0.63”)x35
TABLE LOAD MAX 450kgs (1000 lbs) (CENTER)
X axis travel 800mm (31-1/2”)
Y axis travel 410mm (16”)
Z axis travel 510mm (20”)
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DATRON M8 XL - 2500
The machining system M8 XL-2500 is specially designed for the precise machining of large-format workpieces or aluminium extrusions. The useable traverse path is 1,020 mm x 2,500 mm with a floor space of 1,400 mm x 3,500 mm x 1,800 mm. The solid vibration-damped construction with precision linear guides is the basis for high production quality, even whilst machining at high speed. A variety of protective covers is available on request.
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DATRON M85
Affordable CNC milling machine M85
The DATRON milling machine M85 has a useable machining area of 1,020 mm x 700 mm.
Version "A" provides a table with a cut-out at the front and thus the possibility to clamp particularly high parts e.g. housings. Equipped with a dynamic control, a robust high-frequency spindle with up to 1.2 kW, 30,000 rpm and a 10-fold tool change.
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DATRON ML 1500
Large-Format
Machining System
DATRON´s large-format machines of the ML series are specially designed for the fast, neat and precise machining of sheet metal. Due to the high precision of the machines outstanding results are achieved, especially when it comes to the machining of Aluminium panels.
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The RH35 is a massive rigid way frame available with 40 taper spindle or available as an RH35XP with 50 taper spindle. With 120" x 35" travels and weighing over 36,000 lbs, this massive machine is our largest toolroom machine.
Powerful 24HP Closed loop spindle motor with optional Wye/Delta, 35hp Wye/Delta and two speed gear box on RH35XP
Extra heavy duty machining Center type spindle with 5 bearings. 40 taper on RH35, 50 taper on RH35XP
Spindle speeds up to 15,000 RPM, RH35XP 8,000 RPM
Rigid fixed head design
Table chip guard option
24 tool ATC option.
Coolant drip pan and rear splash guards optional
Heavy duty steel way covers
Extra long saddle offers excellent table support
AC Yaskawa digital AC servos
Graphic program verification
Rigid tapping
Rigid way construction
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Bridgemilling center - KX40
TRAVEL
X axis - Longitudinal travel 2300 mm
Y axis - Cros travel 1100 mm
Y axis - Vertical travel 600 mm
TABLE
Table area (length x with) 2260 x 1140 mm
Max. width of working piece 1300 mm
Distance spindle nose/table (min/max) - spindle in vertical position 95/695 mm
Admissible load on table 2500 kg
SPINDLE
Tool taper SA40
Tool clamping force 1000 kg
Spindle speed 20-2250 x 2250-9000 rpm
Characteristic speed 375/1500 rpm
Spindle motor power 10/15 kW
Max. spindle torque 260/410 Nm
FEEDRATES
Rapid feed - linear feedrates X-Y=25 Z=30 m/min
Programmable working feed 1 à 7 m/min
Maximal acceleration - linear feedrates X-Y-Z=1 m/s²
Max. thrust - linear feedrates X=18000 Y-Z=8200 N
Positioning : linear axes 10 μm
TOOL MAGAZINE
Number of housings 24
Over-all measurments by tool (weight/diameter/length) 6/125/340 kg/mm/mm
Tool changing time 8 sec
OVER-ALL MEASUREMENTS AND SUPPLIES
Length x width x height 6400 x 3150 x 3260 mm
Weight 10500 kg
Compress air : Pressure /Flow 5 bars - 1m3/h bar-m3/h
Total installed power 37 KW
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The Milltronics BR series machines are manufactured in the US and are very unique machines. They were designed for fabrication, pattern, and job shops that machine large light parts or patterns.
MACHINE FEATURES
- Economical Combination of Travels and Performance
- Ideal for Light & Moderate Milling of Metals
- 45 mm Linear Ball Way
Construction from
- Five Bearing (60 mm dia.) 8000 RPM Spindle with Air Purge & Labyrinth Seal
- Steel Way Covers
- Digital AC Servo Motors from Yaskawa
- HUGE Travels and Table Surfaces Designed to Fit Between the Lightweight Routers and Heavyweight Cast Bridge
Machines
- Large Diameter High Speed Precision Ground Ball Screws
- 24 HP High Torque Closed Loop Vector Spindle Drive
MACHINE OPTIONS
- 24 Pocket Carousel ATC
- Flood Coolant System
- High Speed Spindles 15K, 20K, or 24K
- Two Speed 24 or 35 HP Closed Loop Spindle Drive
- Digitizing
- 4th Axis
- Riser Blocks
- Auto Lubrication
CONTROL FEATURES
- High Speed 1200 Blocks/sec Centurion 7 CNC with Dual 32 Bit Processors
- Conversational and ISO Programming
- High Resolution Large Color LCD Display
- Feed Forward and Look-Ahead Option for Smooth and Accurate Machining
- Networking & Flash Memory Reader Options
- 12 Mb Motionless Disk Parts Storage Memory
- 8 Mb Extended Program Execution Memory with Large Program Editing/Execution
Capabilities
- Concurrent Programming
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The new horizontal machine series for the operators with complex demands - starting immediately, the complete DMC H series is available in duoBLOCK® design. This horizontal machine series from DECKEL MAHO offers users custom-tailored machine configurations, from performance milling with linear drives to maximum feed power for high-volume machining.
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The THS line features the cross movement of the column carrying the milling head. The THS can be configured in various applications from 3 to 5 axis and pallet chnagers. Due to its particular structure, it can be applied both to high speed machining and to heavy duty machining.
Table surface mm various from 800 square to 2.000 diameter
Max load admitted Kg 10.000
Longitudinal travel (step 500 mm) mm 1.500 - 3.000
Cross travel (Y axis) mm 1.000 - 1.250 - 1.400 - 1.600
Vertical travel (Z axis) mm 1.200 - 1.250 - 1.400 - 1.600
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ModuFix®-CNC machines are built modular, with high operating comfort for a variety of tasks and applications at an ideal price/performance ratio.
The basis is a frame with an x/y/z-unit with linear motors as well as a integrated control cabinet, monitor, touch screen and a keyboard.
ModuFix®-CNC machines are available as compact units in 4 standard sizes:
ModuFix® 10D
X/Y/Z 600x350x150
ModuFix® 15D
X/Y/Z 1100x350x150
ModuFix® 150D
X/Y/Z 1000x650x150
ModuFix® 200D
X/Y/Z 1500x650x150
The x / y / z-unit can be individual used for all assembling, machining and testing tasks.
This affordable machine concept allows you maximum flexibility in production with very short amortisation time.
ModuFix®-CNC machines are according to the use, with stepper motors (series P) and servo motors (series V) and mixed (combination of servo + direct) available.
ModuFix®-CNC machines have a multitude of use, e.g. for:
* Test and test set-ups of any type
* CNC-Technology (didactics) for training and occupational field
* Flexible manufacturing technology
Applications
ModuFix®-CNC-maschines serves as the basic equipment for test and test set-ups as well as CNC technology for:
* Drilling and milling
* Assembling and mounting
* Imprinting and engraving
* Metering and Fastening
* Buring and polishing
* Bonding and casting
* Soldering and welding
* Measuring and testing
* Scanning
... etc.
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MX FLOOR TYPE MILLING MACHINE (LINEAR GUIDES)
SYMMETRIC COLUMN WITH CENTERED HEADSTOCK GUIDED ON THE FRONT & REAR SIDE
RAM DROP COMPENSATION SYSTEM
RAM GUIDED ON 4 LINEAR GUIDES
FEEDS : 25 M/MIN
TRAVELS : X=4.000-30.000 mm Y=2.000-4.500mm Z=1.300-1.500-1.650mm
HORIZONTAL BORING HEAD
UNIVERSAL HEAD 2,5ºx2,5º/1ºx1º/0,1ºx0,1º - 37 KW - 5.000/24.000 RPM
TWIST HEAD 2 CONTINUOUS AXES 0,001º: A +/-105º C +/- 185º 5.000/24.000 RPM ( MECHANICAL & ELECTROSPINDLE HEADS )
ATC TOOL CHANGER : 20-120 TOOLS
AAC PICK UP STATION : 2-6 ATTACHMENTS
ROTARY TABLES : 6-120 TONS 1000x1000 mm UP TO 4.000x5.000 mm
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Series GFV/GFY
X/Y/Z CNC Base Units
Series GFV / GFY
Effective travel ranges: from 440 x 480 mm to 1,380 x 2,480 mm, z-axis 220 or 300 mm
Clamping surface: from 625 x 1,100 mm to 1,500 x 3,050 mm
Portal passage: optionally 235 mm or 435 mm
Drive system: DC (series GFV) or AC (series GFY) servo drives, precision ball screw spindle
Travel speeds: 8 m/min (series GFV); 12 m/min (series GFY)
Repeatability depending: on the assembly of the plants; on average approx. 0.02 mm
Weight: 450 kg to 650 kg
Example of use
All linear axes of the linear units LES 5 (x- and z-axis) and LES 6 (y-axis) that are use here run on grinded steel shafts with linear ball bearings. Clearance-free ball screw drives with hardened and polished 5/8''-16 spindles with a pitch of, optionally, 2.5/4/5 or 10 mm are used as drives. The linear axes are driven by powerful and robust DC or AC servo motors in easy-to-maintain drive modules.
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The D.L. Ricci Corp. "3 axis" Portable Milling Machines are our most versatile and accurate milling machine tool, capable of traveling and machining in all axis (XYZ). They are ideal for onsite machining large and small rectangular areas accurately. These Portable Mills can be clamped or bolted directly onto the part being machined or fabricated. Setup jigs and parallel-mounting fixtures can be used to position the portable mills for difficult work area conditions. Any machinist familiar with machining practices will find the Portable Milling Machines simple to setup and operate, even upside down.
These milling machine tools are designed for rugged onsite machining such as milling, drilling and boring applications on jobs that were previously thought to be impossible without extensive disassembly. The precision ground dovetails with adjustable gibs, to provide smooth, accurate travel in all axis.
When used as a facing mill, this milling machine tool will do a quick job of facing off pitted or misaligned surfaces, restoring the original condition of the part being machined. Servo power feeds are available for all axis, allowing the application of smooth and consistent power feed throughout the speed range, both in forward and reverse.
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Ronin
One of the most important characteristics of RONIN is that of integrating the column in a unique monolithic structure with the longitudinal sliding saddle (X axis).
The result is exciting under all points of view. RONIN differs itself from all competing machines for its qualities of utmost stiffness, of dynamic feedback, for its capabilities to perform extremely heavy machining with high powers, high accuracy machining, as well as for its finishing quality.
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The range of the Vertical Milling machines is composed from :
Atlas 2G
is a milling machine with travelling portal (Gantry) and stationary or travelling working crossrail. Hydrostatic lubrication on all axes.
Milling head with built-in "C" axis suitable for different attachment heads
Atlas 2P
is a milling machine with movable table and stationary portal, with movable or stationary working crossrail and hydrostatic bearing on all the axes.
Milling head with built-in "C" axis suitable for different attachment heads
Atlas 3RG
is a milling machine with travelling portal (Gantry) and stationary or travelling working crossrail, featured by closed RAM. Hydrostatic lubrication on all axes.
Atlas 3RP
is a milling machine with movable table and stationary portal, with movable or stationary working crossrail, hydrostatic bearing on all the axes and fully closed ram
Atlas 4RP
is a milling machine with travelling portal (Gantry) and stationary or travelling working crossrail, featured by closed RAM.
Atlas 4RG
is a milling machine with travelling portal (Gantry) and stationary or travelling working crossrail, featured by closed RAM
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A modern machine with 5 NC-axes for parts of medium weight up to 6 tons and a working envelope of 2.5 x 2 x 1.2 m erected on an even foundation and featuring performance parameters to meet highest demands in metalworking industry.
The all-around enclosure permits a diameter of rotation of work pieces to be cut of 2200 mm. Chip and coolant discharge facilities are arranged above floor level. Automatic tool and pallet changers sustain universal application of machine as a machining center.
Comprehensive accessories such as various milling heads, NC facing heads and support bearings that can also be changed automatically are to enhance the universal application of this UNION machine.
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K2X The machines of Extremes
Very high speed and very high precision in 3D-machining.
Precursor of the very high HSM range, the structural calculations have lead to a very high-performance machine : feedrates and working speed up to 60 m/mn and acceleration up to 1g ; powerfull spindle which allows high swarf removal.
Rapidity and power are the best describing the HURON K2X. It allies swarf removal capacity and high machining speeds for 3D-finishing operations.
Milling centres type K2X have a high stability for machining the hardest materiel (machining in 65 Hrc steel have been made).
This milling centre is ideally suited for pieces up to 3000 kg such as injection moulds, foundry templates, cutting tools, aeronautical pieces, precision mechanical parts.
K2X 8
XYZ 700 / 600 / 450 mm
800 x 600 mm / 500 kg
24.000 rpm - 24 kW - 38 Nm
XYZ = 40 m/min
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Drake GS:RM™Heavy Duty Rack Mills
The Drake GS:RM (Gear System: Rack Mill) produces steering racks for a major automotive manufacturer. Cycle time is less than 35 seconds. Its performance earned an overall perfect ten rating from the auto parts maker.
This four-axis machine features a customized automatic loading system designed to use specific alignment features that assure accurate, quick, repeatable loading. High-powered table vice clamps secure the part and feed jaws accommodate two part configurations with no changeovers required.
An available power helix on the milling spindle assists in fast changeovers to a variety of part configurations producing angles up to plus or minus forty-five degrees.
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PD4
COPY ROUTING MACHINE
Copy routing machine model LISI PD 4 for the drilling of PVC and aluminium sections. Vertical and horizontal milling motor. Horizontal three-spindle milling head that bores the three holes of the handle into the section and into the backing in one single operation. (Horizontal motor 900 RPM.) Two horizontal pneumatic clamps system ensuring perfect section positioning. Vertical stroke 130 mm. Width stroke 190 mm. Horizontal stroke 350 mm.
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Laboratory Milling Machine, Model 160
For removing the work-hardened edges of tensile test specimens after blanking. The tensile test specimens are clamped individually of in packs into a milling fixture, then both sides are guided past the milling cutter. The result is a favourable parallelism in the measuring zone of the tensile test bar. The speed of the milling cutter is infinitely variable and can be preset between approx. 4,000 - 8,000 min-1 achieving an optimal cutting speed appropriate to the material.
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The HSM 600 ProdMod is a high speed machine for use in production. The HSM tried and tested basic machine is used as the base which captivates by virtue of its dynamics, compactness, version variety and ergonomics. ProdMod's configuration additionally offers a tool storage tower which is scaleable for 120, 170 or 220 tool positions. A machine cover with chip rinsing nozzles as well as different configurations with regard to chip conveyors and coolant preparation systems. In addition to the Mikron pallet changers there is also an interface available for connecting other robots.
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CNC BED TYPE HORIZONTAL AND VERTICAL MILLING MACHINE
STANDARD
MODEL 20 KF
- Centralized control panel.
- Digital numerical Control.
- Push-button panel with electronic handwheel.
- Ball screws with double preloaded nut.
- Counterweight with direct hydraulic cylinder in vertical movement.
- The three movements guided with preloaded roller packs over hardened and ground steel guideways.
- Hydromechanical tool clamping.
- 45º head, manual rotations.
- Spindle orientation.
- Spindle taper: ISO 50.
- Hydraulic unit.
- Automatic lubrication.
- Electrical cabinet , with temperature conditioner.
- Coolant equipment, tank 160 l, 60 l/min - 2,5 bar. (*)
- Protections.
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The F1 Travelling-Column Miller addresses to customers who want to combine the size of a boring mill with the universal and dynamical features of an up-to-date miller. This machine is of particular interest for manufacturers of one-offs or small batches thanks to the possibility of five-sided cutting in one setup, associated with high machine dynamics and precision.
- Five-sided cutting in one setup thanks to the use of various milling heads, automatically changeable on request
- High machine dynamics because of rapid feed rates up to 40 m/min and axis acceleration rates up to 5,5 m/s2
- Spindle speed of milling heads up to 5000 rpm
- Sturdy and rigid ram with combined sliding/ antifriction guideways
- Sagging compensation of ram, hydraulically adjustable
- Stand-alone or travelling tool magazine in various configurations of 24 to 240 pockets
- Central arrangement of all service units at one location only
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CNC MOVING COLUMN WITH FIXED TABLE-BED HORIZONTAL AND VERTICAL MILLING MACHINE
HIGH PERFORMANCE
MODEL KMC-AR
- Centralized control panel.
- Digital numerical control.
- Push-button panel with electronic handwheel.
- Rack and double motor and pinion in longitudinal movement.
- Ball screws in cross and vertical movements.
- Counterweight with direct hydraulic cylinder in vertical movement.
- The three movement guided with preloaded roller packs over hardened and ground steel guideways.
- Hydromechanical tool clamping.
- 45º head, manual rotations.
- Hydraulic unit.
- Automatic lubrication.
- Electrical cabinet, with temperature conditioner.
- Protections:
- Screen with doors (at the front and lateral sides)
- Fences (at the back part)
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