Pneumatic manipulator

with gripping toolfor vehiclesrotation 0°-180°

Overview
The handling of trailer kingpins is a recurring operation in industrial production, assembly lines and internal logistics. Although often considered standard, these operations involve high weights and awkward geometries that can cause operator fatigue, slowdowns and increased risk of errors or injuries.

Solution
Pneumatic gripper manipulators provide an effective response: driven by compressed air and equipped with dedicated gripping systems, they lift and rotate components in a stable, controlled way, reducing operator effort and ensuring safe, repeatable performance even under intensive use.

Main benefits

• Reduction of physical effort for the operator for loads up to 400 kg
• Improved ergonomics for gripping, rotation and positioning operations
• Increased productivity through faster, continuous cycles
• Precise and controlled movements, including 180° rotation
• Enhanced safety due to load stability and control of unwanted rotations

Typical applications

• Production lines and assembly departments for industrial components
• Loading and unloading from pallets and trolleys at varying heights
• Workstations requiring controlled part rotation (up to 180°)
• Internal logistics and handling of bulky, heavy loads
• Repetitive processes with steady rhythms (approx. 10 pieces/hour)

Operational approach
Integration of a pneumatic manipulator goes beyond lifting support: it improves daily operator workflow and ensures operational continuity in repetitive cycles. Solutions can be customised based on cycle requirements, working heights and rotation needs to guarantee optimal performance.

Multimedia
Video materials are available showing real-application examples and demonstrations of the pneumatic manipulator in action.

Specifications

• Type: pneumatic gripper manipulator
• Power/actuation: compressed air
• Lifting capacity: up to 400 kg (suitable for heavy loads)
• Controlled rotation: up to 180°
• Indicative operating rate: approx. 10 pieces/hour in repetitive processes
• Gripping systems: dedicated and adaptable to kingpin geometries