Turbine aerator-mixer Mondomix VL

for the food industryfor confectionery productspressure

Overview
The Mondomix VL continuous aerator provides controlled gas incorporation into batters and masses for cakes, Swiss rolls, marshmallows, chocolates, icings and other bakery and confectionery products. Designed for integration in continuous production lines, it supports hygienic design and accessible maintenance.

Key benefits

• Aeration of different products: Adapt aeration to a wide range of formulations; capacity and aeration rate are adjustable via the regulating system.
• Accessible maintenance: Electric components are reachable behind lockable doors for safe and fast servicing.
• Controlled aeration: The stainless steel rotor‑stator mixing head mixes liquid mass and gas in a reproducible ratio, suitable for delicate and viscous products.

Highlight features
Evenly aerated products
The core of the continuous aeration system is an axial mixing head (rotor and stator fitted with pins). Intermeshing pins generate constant shear, enabling improved temperature control and a controllable bubble‑size distribution.

Precise parameter control
Liquid mass and gas merge at the mixing‑head inlet and are combined under controlled pressure. Adjustable variables include mixing speed, system pressure, flow rate, liquid/gas ratio and temperature to achieve consistent texture and product density.

Weld‑free mixing head
Mixing heads are manufactured by Electrical Discharge Machining (EDM) to avoid welds or joints, producing a smooth surface that facilitates cleaning and hygiene.

Application possibilities

• Biscuits, cakes and sponge products
• Fat creams and fillings
• Candy and sugar masses including marshmallows

Typical process chain steps

• Premixing
• Cooking
• Mixing and cooling
• Buffering and tempering
• Aerating (Mondomix VL)
• Colour / flavour injection
• Forming (depositing / extruding)
• Starch handling and cutting

Services and training
Installation support, commissioning, operator training and spare/wear parts are available to ensure reliable integration and operation within production lines.

Technical specifications

• Commercial name / model: Mondomix VL
• Product type: Continuous aerator (axial rotor‑stator mixing head)
• Mixing head manufacture: Electrical Discharge Machining (EDM), weld‑free
• Material (mixing system): Stainless steel rotor and stator
• Adjustable process variables: mixing speed, system pressure, flow rate, liquid/gas ratio, temperature
• Maintenance: Electric components accessible via lockable doors
• Intended applications: Bakery and confectionery products (cakes, Swiss rolls, marshmallows, chocolates, icings, fat creams, sugar masses)
• Product identifier on page: CUBE-00026-271