Automatic welding workstation SYS-3000-EV

Laser

Overview
SYS-3000-EV is a laser processing workstation designed for R&D and rapid process development for EV battery and component manufacturers. The system provides a compact footprint with a generous work envelope and uses the same components and processes as full-scale production lines to enable straightforward scale-up to mass production.

Key specifications

• XY Working Range: 600 x 400 mm
• XYZ Working Range: 600 x 400 x 300 mm
• System Motion: Up to 5-Axis
• System Footprint: ~1.3 x 1.5 m
• Control Interface: 21.5" touchscreen with keyboard and mouse

Lasers optimized for EV applications

• Dual-Beam Technology: Reduces spatter while maintaining weld speed for more consistent weld geometry.
• Single-Mode Beams: Highly focused beams enable fast penetration even on reflective metals.
• IPG Laser Reliability: Power stability and industrial-grade components support repeatable production performance.

Real-Time Weld Measurement
Optional real-time weld measurement inspects every weld during processing to provide 100% weld quality assurance. In-process monitoring supplies immediate data on dimensional properties and alerts operators to process drift, reducing the need for destructive post-weld testing.

Easy Installation & Integration
The SYS-3000-EV is engineered for fast deployment on the shop floor. IPGCore software integrates motion axes, vision, laser parameters, process head programming and auxiliary equipment, and includes libraries of preloaded routines to accelerate time to production.

From R&D to Production
A compact turnkey battery welding workstation that enables rapid process development using production-equivalent components. Optional conveyor pass-through and automation options allow integration into battery manufacturing lines for scale-up.

Technical specifications

• Model: SYS-3000-EV
• XYZ Working Range: 600 x 400 x 300 mm
• XY Working Range: 600 x 400 mm
• Positioning Accuracy: XY: ±25 µm, Z: ±5 µm* (values per axis across full travel)
• Bi-Directional Repeatability: ±5 µm*
• System Motion: Up to 5-Axis
• Part Loading: Manual, conveyor, and automated options
• Display & Operation: 21.5" touchscreen monitor with keyboard and mouse
• Control Software: IPGCore
• Dimensions (Standard): 1300 W x 1550 D x 2250 H mm
• Dimensions (Long Focal Length Option): 1300 W x 1550 D x 2500 H mm
• IPG Laser Source: Selected to match the application (internal or external integration)
• Beam Delivery Head: IPG high-power scanner
• Weld Measurement Option: IPG real-time weld measurement
• Notes: All values per axis across full travel. Product availability may vary by region.